Craftsman 919.152390 Manuel utilisateur

Owner's Manual

ICRRFTSMRN1

Home/Hobby

AIR COMPRESSOR

Model No.

919.152390

•Safety Guidelines

•Assembly

•Operation

•Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit ourCraftsman website: www.sears.com/eraftsman

D29477 Rev0 8/22/03

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WARRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

ASSEMBLY ............................................... 10

INSTALLATION .......................................... 11-12

OPERATION ............................................ 13-15

MAINTENANCE ............................................ 16

STORAGE ................................................ 17

TROUBLESHOOTING GUIDE .............................. 18-19

REPAIR PARTS ............................................ 20

ESPA_IOL .............................................. 21-38

NOTES/NOTAS ............................................ 39

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at its

option repair or replace it free of charge. Contact your nearest Sears Service

Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commemial or rental purposes, this warrant

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

D29477 2-ENG

_'J :(a_13[o-7-_i[o] _I[a_: r-! :t

Model No. 919-152390

Bore 1.875"

Stroke 1.25"

Voltage/Hertz/Phase 120V/60/1

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (gallons) 1.5

Approx. Cut-In 120

Approx. Cut-out 150

SCFM @ 40 psig 3.0

SCFM @ 90 psig 2.0

B'T:Id=i ib'd[€'IlJl,] _NI_I:_ *- I,] _ all,lid [o]_

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To he_p you

recognize this information, we use the symbols below. Please read the manua_ and pay attention to

these sections.

Im 4" Ind 'C::n l;hazardous

situation which, if not avoided, will

result in death or serious injury.

_Jl_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

death or serious injury.

_"_J_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_"_lt Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property_ damage.

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

_ead from lead-based paints

crystalline silica from bdcks and cement and other masonry products

arsenic and chromium from chemicai_y-treated _umber

Your risk from these exposures vanes, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a wel_ ventilated area, and work with approved safety

equipment, always wear MSRNNIOSR approved, properly f_tting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be foilowed to reduce the risk of of

personal iniury.

3-ENG D29477

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

."f._IrJ_.-lu

WARNING: Risk of explosion or fire

What Could Happen How To Prevent It

tt is normal for electrical contacts Always operate the compressor in a well

within the motor and pressure switch to ventilated area free of combustible

spark, materials, gasoline, or solvent vapors.

tf electrical sparks from compressor If spraying flammable materials, locate

come into contact with flammable compressor at least 20 feet away from

vapors, they may ignite, causing fire or spray area. An additional length of hose

explosion, may be required.

Store flammable materials in asecure

location away from compressor.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

fire, do not allow the compressor to

operate unattended.

Never place objects against or on top

of compressor, Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dWwell

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

placing the Off/Auto-On to the OFF

position and drain tank daily or after

each use,

D29477 4-ENG

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury,

What Could Happen How To Prevent It

Failure to properly drain condensed Drain tank daily or after each use. If

water from tank, causing rust and tank develops aleak, replace it

thinning of the steel tank. immediately with a new tank or replace

the entire compressor.

Modifications or attempted repairs to Never drill into, weld, or make any

the tank. modifications to the tank or its

Unauthorized modifications to the attachments.

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the The tank is designed to withstand specific

air tank and cause rupture or operating pressures. Never make

explosion adjustments or parts substitutions to

alter the factory set operating

pressures.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments.

WARNING: Risk from Flying Objects

What Could Happen How ToPrevent It

The compressed air stream can cause

soft tissue damage to exposed skin

and can propel dirt, chips, loose

particles, and small objects at high

speed, resulting in property damage or

personal injury.

Always wear ANSI Z87.t approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5-ENG D29477

-"W.'_4.'_-'{D

WARNING: Risk of Electrical Shock

What Could Happen How To Prevent It

Your air compressor is powered by Never operate the compressor outdoors

electricity. Like any other electrically when it is raining or in wet conditions.

powered device, If it is not used Never operate compressor with

properly it may cause electric shock. )rotective covers removed or damaged.

Repairs attempted by unqualified Any electrical wiring or repairs required

personnel can result in serious injury on this product should be performed by

or death by electrocution, authorized service center personnel in

accordance with national and local

electriea! codes.

Electrical Grounding: Failure to provide Make certain that the electrical circuit to

adequate grounding to this product which the compressor is connected

could result in serious injury or death provides proper electrical grounding,

from electrocution, correct voltage and adequate fuse

See grounding instructions. )rotection.

WARNING: Risk to Breathing

WhatCould Happen How ToPrevent It

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death

Sprayed materials such as paint, paint

so!vents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NIOSH/MSHA

approved respirator designed for use with

,our specific application.

D29477 6- ENG

WARNING: Risk of Burns

What Could Happen

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

How To Prevent It

Never touch any exposed metal parts

on compressor during or immediately

after operation, Compressor will remain

hot for several minutes after operation.

DO not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: Risk from Moving Parts

Whet Could Happen How To Prevent It

Moving parts such as the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if they guards or covers which are damaged or

come into contact with you or your removed.

clothing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or attempting should be performed by authorized

to repair compressor with protective service center personnel.

shrouds removed can expose you to

moving parts and can result in serious

injury.

WARNING: Risk of Falling

What Could Happen How To Prevent It

A portable compressor can fall from a

table, workbench, or roof causing

damage to the compressor end could

result in serious injury or death to the

operator.

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations,

7-ENG D29477

WARNING: Risk of Unsafe Operation

What Could Happen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor,

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs, Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

DO not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

D29477 8-ENG

[,]][,I-'_" f.'_-'_'4

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears stores.

Accessories

•In Line Filter

• In Line Oiler

• In Line Regulator

• Tire Air Chuck

• Quick Connector Sets

(various sizes)

• Air Hose: 1/4", 3/8" OR 1/2" I.D. in

various lengths

Tools

• Inflator/Blow Gun

• Air Brush

• Multi-Purpose Spray Gun

• Touch Up Spray Gun

• Brad Nailer

• Stapler

• Finish Nailer

• Grease Gun

• Engine Cleaning Gun

• Liquid Siphon Transfer

• Caulk Gun

• Smaller Impact Wrenches

• Smaller Ratchet Wrenches

• Mini-Rotary Grinder/Polisher/Cutter

9-ENG D29477

[_,.--,].,.-,]=1_v_I:] I_'d

Contents of Carton

1- Air Compressor

1- Air Hose

1- Female Tire Chuck

1- Inflator Accessory Kit

Tools Required for Assembly

1- 9/16" open end wrench

1- adjustable wrench

Unpacking

1. Remove unit from carton and

discard all packaging. NOTE:

Save all parts bags.

Assemble Hose

1. Assemble hose to air outlet.

IMPORTANT: The hex fitting on

the air outlet MUST be held in

place with a wrench when

tightening hose onto air outlet.

Assemble Accessories

Choose the accessory needed.

Assemble Female Tire Chuck

1. Assemble female tire chuck to

hose and tighten securely with

wrenches.

Tapered chuck

Nozzle

Blow GU_,

Adapter • • Hose

...."4 End

inflating /Hose

needle /Adapter

Extension Tube

Assemble Other Accessories

2. Attach the hose adapter to hose.

Choose the needed accessory.

Attach the tapered nozzle,

extension tube, or blow gun

adapter to the hose adapter. The

inflating needle attaches to the

blow gun adapter. NOTE: The

tapered nozzle, extension tube,

and blow gun adapter can also

be attached to a blow gun (sold

separately, not shown).

D29477 10-ENG

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