Canon I900D Series Manuel utilisateur

i900D

SERVICE

MANUAL

Canon

i900D

i905D

PIXUS 900PD

SERVICE MANUAL

Revision 0

QY8-1394-000

2003 CANON INC. CANON PIXUS 900PD / i900D / i905D 092003 XX 0.00-0

Scope

This manual has been issued by Canon Inc., to provide the service technicians of this product with the

information necessary for qualified persons to learn technical theory, installation, maintenance, and repair of

products. The manual covers information applicable in all regions where the product is sold. For this reason, it

may contain information that is not applicable to your region.

Revision

This manual could include technical inaccuracies or typographical errors due to improvements or changes

made to the product. When changes are made to the contents of the manual, Canon will release technical

information when necessary. When substantial changes are made to the contents of the manual, Canon will

issue a revised edition.

The following do not apply if they do not conform to the laws and regulations of the region where the manual or

product is used:

Trademarks

Product and brand names appearing in this manual are registered trademarks or trademarks of the respective

holders.

another language without the written permission of Canon Inc., except in the case of internal business use.

CANON INC.

Inkjet Products Quality Assurance Div.

16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki, Kanagawa 213-8512, Japan

I. MANUAL OUTLINE

This manual consists of the following three parts to provide information necessary to service the i900D/i905D:

Part 1: Maintenance

Information on maintenance and troubleshooting of the i900D/i905D

Part 2: Technical Reference

New technology and technical information such as FAQ’s (Frequently Asked Questions) of the i900D/i905D

Part 3: Appendix

Block diagrams and pin layouts of the i900D/i905D

Reference:

This manual does not provide sufficient information of disassembly and reassembly procedures. Refer to the

graphics in the separate Parts Catalog.

II. TABLE OF CONTENTS

Page Part 1: MAINTENANCE

1-1 1. MAINTENANCE

1.1 Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement

Consumables by Service Engineer

1-2 1.2 Customer Maintenance

1-3 1.3 Product Life

1.4 Special Tools

1.5 Serial Number Location

1-4 2. LIST OF ERROR DISPLAY / INDICATION

2.1 Operator Call Errors (by LED Blinking in Orange)

1-5 2.2 Service Call Errors

1-6 2.3 Warnings

1-7 2.4 Troubleshooting by Symptom

1-8 3. REPAIR

3.1 Notes on Service Part Replacement (and Disassembling / Reassembling)

1-10 3.2 Special Notes on Repair Servicing

1-12 3.3 Adjustment / Settings

(1) Paper feed motor adjustment

(2) Gear phase adjustment

(3) Grease application

(4) Waste ink counter setting

(5) User mode

(6) Service mode

(7) Flash ROM upgrade

1-20 3.4 Verification Items

(1) Service test print

(2) EEPROM information print

1-22 4. PRINTER TRANSPORTATION METHOD

Part 2: TECHNICAL REFERENCE

2-1 1. NEW TECHNOLOGIES

2-4 2. CLEANING MODE AND AMOUNT OF INK PURGED

2-5 3. PRINT MODE

2-7 4. PHOTO DIRECT PRINT FUNCTION

4.1 Host PC Memory Card Access Function with the Memory Card Startup Utility

2-8 4.2 Memory Card Direct Printing Function

2-10 4.3 File Search

2-11 4.4 File Sort

4.5 Date Print

2-12 4.6 Bubble Jet Direct Function

2-14 4.7 PictBridge Function

2-15 4.8 Exclusive Processes

2-16 4.9 LCD Viewer

2-17 4.10 Card Slot-related Operations and Display

2-18 4.11 DPOF Settings in the Memory Card Direct Printing Function

2-19 4.12 Print Layout (Details)

2-21 4.13 Date Print Specifications

2-22 4-14 Photo Number Printing Specifications

2-23 5. FAQ (Specific Problems and Solutions)

Part 3: APPENDIX

3-1 1. BLOCK DIAGRAM

3-2 2. CONNECTOR LOCATION AND PIN LAYOUT

2.1 Logic Board Ass’y

3-6 2.2 USB I/F Board (DCC Cover Unit) for Camera Direct Printing

3-7 2.3 Operation Panel Board

3-8 2.4 Memory Card Board

3-12 2.5 Carriage Board (Print Head Connector)

Part 1

MAINTENANCE

1. MAINTENANCE

1.1 Adjustment, Periodic Maintenance, Periodic Replacement Parts, and

Replacement Consumables by Service Engineer

(1) Adjustment

Adjustment Timing Purpose Tool

Approx.

time

EEPROM

initialization

(EEPROM settings)

At logic board ass’y replacement To initialize settings other than the

following:

- USB serial number

- Destination setting

(The language to be displayed on

the LCD viewer is set to the default

setting for each destination.)

- Waste ink counter

- Media sensor correction value

- CD-R correction value

None. 1 min.

Destination settings

(EEPROM settings) At logic board ass’y replacement To set the destination. None. 1 min.

LCD viewer

language settings At logic board ass’y replacement To set the language to be displayed

on the LCD viewer. None. 1 min.

Waste ink counter

resetting - At bottom case unit

replacement

- At ink absorber (QC1-2232 /

2233 / 2234 / 2235 / 2236)

replacement

To reset the waste ink counter. None. 1 min.

Media sensor

correction*1

(EEPROM settings)

- At logic board ass’y

replacement

- At sheet feeder unit

replacement

To correct the media sensor. Calibration media

kit (QY9-0064) 2 min.

CD-R sensor /

automatic print head

alignment sensor

correction

(EEPROM settings)

- At logic board ass’y

replacement

- At carriage unit replacement

To correct the CD-R and automatic

print head alignment sensor. None.

(Correction

performed

through service

test print)

1 min.

Print head alignment - At print head replacement

- At logic board ass’y

replacement

To ensure accurate dot placement. - None.

(printer buttons)

- Computer

(settings via the

printer driver)

2 min.

Paper feed motor

position

adjustment*2

At paper feed motor unit

replacement To adjust the belt tension. (Position

the paper feed motor so that the belt

is stretched tight.)

None. 2 min.

Grease application - At carriage unit replacement

- At paper guide flapper ass’y

(QL2-0341) replacement

- At lift cam base’s (QL2-0340)

gear replacement

- At lift cam shaft unit

(QM2-0593) replacement

- To maintain sliding properties of

the carriage, carriage shaft, paper

guide flapper, and lift cam shaft.

- To protect the lift cam base gear.

- FLOIL

KG-107A

(QY9-0057)

- MOLYKOTE

PG641

(CK-0562)

2 min.

Note: DO NOT loosen the red screws on both sides of the main chassis, securing the carriage shaft positioning.

*1: Media sensor correction

This operation adjusts the correction value of the media sensor, installed in the sheet feeder unit, to the

EEPROM of the logic board ass’y. The adjustment is required when the sheet feeder unit or the logic board

ass’y is replaced, and values are automatically determined via use of calibration media kit (QY9-0064: 10

sheet of reference plain paper and one sheet of reference white PET paper).

*2: Red screws of paper feed motor

The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor

unit.

1 - 1

(2) Periodic maintenance

No periodic maintenance is necessary.

(3) Periodic replacement parts

There are no parts in this printer that require periodic replacement by a service engineer.

(4) Replacement consumables

There are no consumables that require replacement by a service engineer.

1.2 Customer Maintenance

Adjustment Timing Purpose Tool

Approx.

time

Print head alignment At print head

replacement. To ensure accurate

dot placement. - Printer buttons

- Computer (settings

via the printer

driver)

3 min.

Print head cleaning When print quality is

not satisfying. To improve nozzle

conditions. - Printer buttons

- Computer (settings

via the printer

driver)

30 sec. to

1 min.

Print head deep cleaning When print quality is

not satisfying, and

not improved by

print head cleaning.

To improve nozzle

conditions. - Printer buttons

- Computer (settings

via the printer

driver)

1 to 1.5

min.

Ink tank replacement When an ink tank

becomes empty.

(No ink error) ----- -----

2 min.

Paper feed roller

cleaning When paper does not

feed properly. To clean the paper

feed rollers. Printer buttons 2 min.

CD-R print position

adjustment At CD-R printing,

when necessary To correct CD-R

print position Computer (application

software) 5 min.

LCD viewer contrast

adjustment When adjusting the

contrast To adjust the

contrast Printer buttons 1 min.

1 - 2

1.3 Product Life

(1) Printer

The value (i) or (ii), whichever comes first.

(i) 5,000 pages of printing

- Black: 1,500 pages (A4, 1,500 character pattern)

- Color: 3,500 pages (A4, 7.5% duty per color pattern: 1,300 pages

A4, 30% duty per color pattern: 400 pages

Postcard, 30% duty per color pattern: 800 pages

L-size, 30% duty per color pattern: 1,000 pages)

(ii) 5 years of use

(2) Print head

5,000 pages (in the above print modes)

(3) Ink tank

BCI-6BK: 540 pages (JEIDAstandard pattern J1, plain paper, standard mode)

520 pages (1,500 character pattern in black printing, plain paper, standard mode)

540 pages (ISO JIS-SCID No. 5 pattern, plain paper, standard mode)

BCI-6C: 780 pages (ISO JIS-SCID No. 5 pattern, plain paper, standard mode)

BCI-6M: 580 pages (ISO JIS-SCID No. 5 pattern, plain paper, standard mode)

BCI-6Y: 360 pages (ISO JIS-SCID No. 5 pattern, plain paper, standard mode)

BCI-6PC: 410 pages (ISO JIS-SCID No. 5 pattern, plain paper, standard mode)

BCI-6PM: 260 pages (ISO JIS-SCID No. 5 pattern, plain paper, standard mode)

1.4 Special Tools

Name Tool No. Purpose Remarks

MOLYKOTE PG641 CK-0562-000 To be applied to the lift cam base’s

upper gear and the sliding portion

of the lift cam shaft

In common with

conventional models

FLOIL KG-107A QY9-0057-000 To be applied to the sliding

portions of the carriage, carriage

shaft, and the paper guide flapper

In common with

conventional models

GREASE EU1 QY9-0037-000 To be applied to the carriage shaft

bearing In common with

conventional models

Calibration media kit QY9-0064-000 To correct the media sensor In common with

conventional models

1.5 Serial Number Location

Visible when the access cover is open.

1 - 3

2. LIST OF ERROR DISPLAY / INDICATION

Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to the

printer.

(1) Errors are indicated by the number of times the LED blinks.

(2) Errors are indicated in the LCD viewer on the operation panel.

(3) Warnings are displayed in the Status Monitor of the printer driver.

2.1 Operator Call Errors (by LED Blinking in Orange)

LED

blinking

in orange Error Solution Remarks

No paper. (ASF) [1000] Set the paper in theASF, and press the

Resume button.

No CD-R tray. [1001]*1 Set the CD-R tray, and press the Resume

button.

2 times

No paper in the photo paper tray.

[1004] Set the paper in the photo paper tray, and

press the Resume button.

3 times Paper jam. [1300] Remove the jammed paper, and press the

Resume button.

4 times No ink.

[1601/1602/1611/1612/1613/1634/

1635]

Replace the empty ink tank(s), or press the

Resume button. Pressing the Resume

button will exit the

error without ink tank

replacement, however,

ink may run out during

printing.

5 times The print head is not installed

[1401], or it is not properly

installed (EEPROM data of the

print head is faulty) [1403/1405].

Install the print head properly, and close the

front cover.

Or, with the print head installed, turn the

printer off and on.

No CD-R tray feeder (during

CD-R printing). [1850/1855] Set the CD-R tray and tray feeder properly,

and press the Resume button.6 times*1

Presence of the CD-R tray feeder

(during paper printing).

[1851/1856]

Remove the CD-R tray feeder, and press the

Resume button.

7 times*1 No CD-R or DVD-R. [1002] After setting a CD-R or DVD-R in the tray,

set the tray in the tray feeder, and press the

Resume button.

8 times Warning: The waste ink absorber

becomes almost full (approx. 95%

of the maximum capacity). [1700]

Pressing the Resume button will exit the

error, and enable printing.

In repair servicing, replace the bottom case

unit (QM2-0663), or 5-item set of the ink

absorbers

(QC1-2232/2233/2234/2235/2236).

The service call error,

indicating the waste

ink absorber is full, is

likely to occur soon.

9 times The connected digital camera or

digital video camera does not

support Camera Direct Printing.

[2001]

After removing the cable between the camera

and the printer, press the Resume button, and

re-connect the cable.

When connected to a

Direct Print supported

camera, the green LED

blinks 2 times.

11 times Automatic print head alignment

failure. [2500] Press the Resume button, and after

confirming the following, perform print head

alignment again:

- Set an appropriate type and size of paper

(plain paper, A4 or letter).

- Check that the nozzle check pattern is

properly printed (all ink ejected, no faint

printing)

- Check that the paper output slot is not

exposed to light.

*1: Only for the model supporting CD-R printing (i905D only)

1 - 4

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