Bully Dog 51202 Manuel utilisateur
INSTALLATION MANUAL
Applications Rapid Flow Part Number
Ford 3.5L F150‘11 51202
Not legal for sale or use in California on pollution-controlled vehicles.
1
TROUBLESHOOTING:
Technical support is available by calling 1-940-783-9915.
Tech support by phone is available Monday-Friday 8am-
5pm Mountain Standard Time.
Table of Contents
TABLE OF CONTENTS
INTRODUCTION ..........................................................................................................PG. 1
PARTS INCLUDED........................................................................................................PG. 2
PARTS DESCRIPTION ..............................................................................................PGS. 3-5
INSTALLATION .................................................................................................... PGS. 6-14
INSTALLATION OVERVIEW....................................................................................PG. 6
REMOVING THE STOCK INTAKE ........................................................................PGS. 7-9
INTAKE INSTALLATION PREP....................................................................... PGS. 10-11
INTAKE INSTALLATION................................................................................ PGS. 12-14
FILTER MAINTENANCE ..............................................................................................PG. 15
PREFILTERS..............................................................................................................PG. 16
TROUBLE SHOOTING .................................................................................................PG. 17
INTRODUCTION
This instruction set outlines the description and installation of the Rapid Flow Cold Air Intake for the
Ford 3.5L F 150 Eco Boost 2011. Installation of this intake takes about 20 minutes and requires only
basic tools.
For additional questions or product information visit our website www.bullydog.com or call Bully Dog
technical support at 1-940-783-9915.
2
Parts Included
Parts Included and Tools Needed:
This section displays the parts included in the package and the tools needed to properly
install the system.
Parts Included
Air Intake Enclosure Lid ........................................................................... 51200-1
Air Intake Tube w/maf boost tube ........................................................... 51202-3
Bully Dog Logo name plate ..................................................................... 5-50002
Silicone 100 mm ID x 76mm 3ply............................................................ 51202-5
Silicone 80mm ID x 76 mm with Hump 3ply............................................ 51202-6
Silicone tube 9.5 mm ID x 500 mm 2 ply ................................................. 51202-7
Worm drive 4.5”max or 114mm.............................................................. 53252-7
Worm drive 4”max or 102mm................................................................. 51105-7
# 6 worm drive clamp ............................................................................. 4-28201
Air lter assembly ................................................................................... 224900
Literature Pac .......................................................................................... LITPAC
Screw 8-32 x 3/8”blk oxide pan head...................................................... 54100-94
T20 Tamper Proof Torx Bit........................................................................ 229120
Tools needed
Flat Head Screwdriver Phillips Screwdriver Bit Driver
13mm Socket and Wrench (optional)
3
Parts Description:
This section describes each part and any special features of each part that need to be noted
to assist with installation. All parts will be referred to during installation by the names used
in this section.
The Lid: This simple to install lid replaces the stock lid and conceals and protects the high
ow air lter that comes with the kit. It also has an extra air ow port to provide more cold
air from the front of the vehicle for a slight charge eect.
Parts Description
4
MAF Intake Tube: The intake tube installs between the air box and the turbo inlet tubes.
Silicon Tubing: High quality 3 ply silicon tubing.
Band Clamps: Connects and holds all tubing in place.
Air Box Inlet side
Silicone Coupler
Breather Hose
Silicone Coupler
Turbo Inlet Tube Side
Turbo Inlet Tube Side
Parts Description
5
Stainless Black Oxide Screws: The two Phillips style stainless black oxide screws are
included with the kit to secure the MAF sensor to the air intake tube.
Air Filter and Clamp: The air lter included is an ISO
5011 certied eight layer oil lter. The air lter is secured
onto the end of the air intake tube using the lter clamp
and a at-head screwdriver.
Security Torx Bit: This bit is included for convenience;
the mass air ow sensor is attached to the stock intake
tube using security Torx screws. If this bit is lost it can be
ordered.
Parts Description
6
Installation Overview:
Installation is very simple, it is separated into three parts: Removing the Stock Intake,
Preparing the Rapid Flow Cold Air Intake for installation, and Installing the system. The com-
plete installation of the Rapid Flow Cold Air Intake system should total about 20 minutes.
The assembly diagram below shows how the parts of the intake t together in sequence.
Stock Intake Overview Diagram: The stock intake can be seen in the picture below. No-
tice the important parts of the stock air intake that are labeled in the diagram below. These
items are referred to throughout these instructions.
Stock Intake Overview
Mass Air Flow Sensor
OEM intake tube Stock Intake Lid
Installation Overview
7
Stock Intake Removal:
1. Unplug the Mass Air Flow sensor: to do so properly rst pull the red tab located on the
bottom side of the sensor outward to release the locking mechanism. Disconnect the sen-
sor plug from the mounted sensor.
2. Loosen both band clamps on the stock tube where the tube splits
Stock Intake Removal
band clamp
band clamp
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3. Remove the breather hose from the tting. A zip tie may need to be cut for removal.
4. Loosen the latches holding the stock lid on. Separate the stock turbo inlet tubes from the
coupler
Stock Intake Removal
9
Stock Intake Removal
5. Remove the entire assembly together.
6. Remove the stock lter.
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