BST ekrPro Com60 Manuel utilisateur
ekrPro Com60 web guide controller EDV-No.: MD.191.01.05/1.6.x
with analog sensors Date: 23.11.2007
BST Web Guiding System
ekrPro Com60
with analog sensors
BST International GmbH
Heidsieker Heide 53
33739 Bielefeld, Germany
Tel: +49 5206/999-0
Fax: +49 5206/999-999
ekrPro Com60 web guide controller EDV No.:MD.191.01.05/1.6.x
with analog sensors Date: 23.11.2007
Symbols used in this operating manual
Warning signs Symbols are used in this operating manual in order to clearly
indicate particularly important places.
Attention!
You must obey this type of warning, in order to protect
yourself, as the operator, from bodily injuries arising
from mechanical movements.
Beware!
You must obey by this type of warning without fail, in
order to protect yourself, as the operator, from life
threatening injuries caused by electrical voltages.
Note
This symbol is used to point out additional useful tips,
which will help you to make optimum use of all of the
functions.
Using the keys Using the keys is represented by the following symbols in this
manual:
Press key.
Key combinations, keys have to be
pressed simultaneously.
Press keys in the specified order.
LED operating status
indications Some keys on the front panel of the ekrPro Com60 controller have
LED´s (light-emitting diodes) integrated in them. The different LED
operating states are represented as follows:
LED off
LED constantly lit = activated phase
LED flashing
!
1) 2)
+
ekrPro Com60 web guide controller EDV No.: MD.191.01.05/1.6.x
with analog sensors Date: 23.11.2007
Contents
Symbols used in this operating manual
Table of contents
Section A General information
Section B Commissioning
Section C Operation
Section D Appendix
ekrPro Com60 web guide controller EDV No.:MD.191.01.05/1.6.x
with analog sensors Date: 23.11.2007
Section A
General information
A 1 Description
A 2 Specifications
A 3 Transport / Storage
A 4 Decommissioning
ekrPro Com
60
with analog sensors
ekrPro Com60 web guide controller EDV No.:MD.191.01.05/1.6.x
with analog sensors Date: 23.11.2007 Page: 1/1
Contents
Section A
General information
Symbols used in this manual
Table of contents
A 1 Description A1-1
A 1.1 General information A1-1
A 1.2 Utilisation A1-1
A 1.3 Housing versions A1-1
A 1.4 General definitions A1-2
A 1.4.1 Assignment of sensors to the guiding mode A1-2
selection keys
A 1.4.2 Inverting of the sensor signal A1-3
A 1.4.2 Size of oscillation amplitude related to sensor
scanning area A1-3
A 1.4.2 Oscillation types and curves A1-4
A 1.4.2 Allocation of FVGs for a FVGPro 2MK A1-4
A 1.5 Connectable components A1-4
A 1.6 Safety information A1-5
A 1.7 Emissions A1-5
A 2 Specifications A2-1
A 2.1 ekrPro Com60 controller (version XT) A2-1
A 2.2 Optical edge sensor IR2001, IR2005 A2-3
A 2.3 Optical edge sensor IR2002 A2-3
A 2.4 IRS-U-2 A opto-electronic analog sensor A2-3
A 2.5 Ultrasonic edge sensor US2003, US2007, US2008 A2-4
A 2.6 Reflecting sensor TW 54 C 5 A2-4
A 2.7 Line sensor T 62 D 1 A2-5
A 2.8 Reflected light measuring light barrier R 42 D ... A2-5
A 2.9 Photoelectric fork sensor G 53 C2/5 A2-6
A 2.10 Switched power pack A2-7
A 3 Transport / Storage A3-1
A 4 Decommissioning A4-1
Description A 1
ekrPro Com60 web guide controller EDV No.: MD.191.01.05/1.6.x Chapter: A 1
with analog sensors Date: 23.11.2007 Page: 1/5
The start-up, maintenance and installation
instructions described in this operating manual
must be strictly adhered to!
A 1 Description
The aim of the operating manual is to enable you to use the
guiding system rapidly by explaining the basic settings for initial
start-up (start-up menu) and the conventional functions for
operation. In addition, the complex functions will be described
using selected examples for setting certain parameters.
A 1.1 General information This family of control systems includes:
•ekrPro Com60: Controller with keyboard
•ekrPro Key60: External control keyboard.
Devices in the controller family can be interconnected at different
levels into a system network via a CAN-Bus.
A 1.2 Utilisation The ekrPro Com60 is a microprocessor controlled web guiding
controller. Together with other BST components it may be used for:
•Web edge guiding (right or left)
•Web center guiding
•Guiding on continuous or interrupted printed lines
•Guiding on continuous or interrupted printed edges (still
being prepared)
•Web width measuring
The controller includes a separate control unit that can directly
control the sensor adjustment unit and it can be interconnected into
the system.
Any other utilisation must first be authorised by the manufacturer.
There are also standard PLC compatible inputs and outputs as well
as an OK-reporting system present.
A 1.3 Housing Versions The control unit ekrPro Com60 is available in two different housing
versions:
•ekrPro Com60 XT: Mounting unit
(e.g. for wall mounting)
•ekrPro Key60 Desk XT:Built-in unit
(e.g. for insertion in a
control console)
!
Description A 1
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with analog sensors Date: 23.11.2007 Page: 2/5
A 1.4 General
Settings
A 1.4.1 Assignment of sensors to the
to the scanning mode selection keys
In this operating manual, the edge sensors that are connected to
the controller are designated with “sensor 1” and “sensor 2”. On
the operating keyboard of the controller, the guiding mode
selection keys have the lettering „SENSOR LEFT“ and „SENSOR
RIGHT“ respectively.
According to the BST definition, the following link applies:
SENSOR LEFT = Sensor 1
SENSOR RIGHT = Sensor 2
The following is valid in respect of the sensor mounting positions:
The sensor, which is located to the left of the material in the
web movement direction (when looking from the material top
side), is sensor 1.
The material top side is the side of the material web which is not in
direct contact with the deflection pulleys of the pivoting frame.
Example 1: Example 2: Example 3:
As standard, sensor 1 (Sensor left) must be connected to
connector X50 (terminal X1), while sensor 2 (Sensor right) must be
connected to connector X51 (terminal X2) of the terminal board.
Sensor left
(Sensor 1)
Sensor right
(Sensor 2)
Sensor right
(Sensor 2)
Sensor left
(Sensor 1)
Sensor left
(Sensor 1)
Sensor right
(Sensor 2)
Description A 1
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with analog sensors Date: 23.11.2007 Page: 3/5
A 1.4.2 Inverting of the
sensor signal If a BST edge sensor, of typical C-design, is mounted according to
the BST definition (see section A 1.4.1) as "Sensor left" (sensor 1),
then no inversion of the sensor signal is necessary.
If a BST edge sensor is mounted according to the BST definition
as "Sensor right" (sensor 2), then inversion should be activated via
the setup menu (see section B 3.4.4.3.1).
When the control units is delivered, inversion of the
sensor signal for sensor 2 is activated (factory setting).
A 1.4.3 Size of oscillation amplitude
related to sensor scanning area
The maximum possible oscillation amplitude is 80% of the sensor
visual range.
As an example, the oscillating web position is shown herewith an
attitude of 40% in "Sensor oscillation" mode.
Sensor left
Not permitted:
►Sensor:
Invert!
30 % 70 %
0 % 100 % Sensor coverage
100 % of the sensor visual range
80 % of the sensor visual range =
maximum oscillation amplitude
Centre of sensor scanning area (visual range).
40 % of the sensor visual range
Oscillating web position
(Sensor looks to the left in the
direction of travel.)
Description A 1
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with analog sensors Date: 23.11.2007 Page: 4/5
A 1.4.4 Oscillation types and curves
An oscillation can be implemented either as a sensor oscillation or
an FVG oscillation.
In the case of the sensor oscillation, the curve described is a delta
function.
The FVG oscillation describes a curve in accordance with a sine
function.
Selections and settings are described under Point B 3.7.5.8.2.
A 1.4.5 Allocation of FVGs for a FVGPro 2MK
A 1.5 Connectable
components The general plan (annex C2) shows the components that can be
connected to the ekrPro Com60 controller.
FVG 1
FVG 2
Web travel direction
internal
limit switch
external
limit switch
<<< >>>
<<< >>>
>>> <<<
>>> <<<
Traverse the FVG using the
appropriate key in the menu window
Description A 1
ekrPro Com60 web guide controller EDV No.: MD.191.01.05/1.6.x Chapter: A 1
with analog sensors Date: 23.11.2007 Page: 5/5
A 1.6 Safety information The safety relevant information in accordance with DIN EN 294,
DIN EN 349 and the industry specific safety regulations must be
taken into consideration when installing the BST equipment in the
production machine, these include:
•There must be a safe distance between the BST equipment and
the machinery already installed on-site, such as machine
panels, building structure, etc.
•The interconnecting lines between the control equipment and the
control components or edge sensors must be laid so that nobody
can trip over them, they are not taught and they are well
anchored.
•Ensure that there is sufficient free headroom.
If the free passage is restricted, the relevant building
components causing the restrictions must be padded and a
danger warning signs must be attached to them (yellow/black).
Only trained specialist personnel are permitted to
undertake the assembly, installation and
commissioning!
Before starting work, ensure the equipment is
electrically isolated. To this end always carry out the
following measures:
1. Switch off
2. Prevent switching back on.
3. Check the equipment is isolated.
4. Earth.
5. Cover or shield any adjacent parts that are still live.
The mains power must always be switched off before
the equipment is opened.
If it becomes necessary to work on the open equipment
with voltage applied, then only Protection class IP 20 is
provided.
There is always increased danger because of the mains
voltage!
Do not use the chassis or machine frame as a climbing
aid or a stepladder.
Do not remove any of the safety devices.
Positioning movements will be undertaken by the
actuator during functional testing away from the
production machine and/or during the commissioning!
The relevant safety arrangements must implemented
during performance checks!
Monitor the overall safety concept of the production
machine during commissioning!
•Any transport safety devices that were used must be removed
prior to commissioning.
A 1.7 Emissions The A-rated equivalent continuous sound level of the equipment is
less than 70 dB(A).
!
!
!
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