BKI DR-34 Manuel utilisateur

Double Revolving Oven

MODEL DR-34

Installation & Operation Manual

Serial Numbers 100482 and Higher

BKI

LIMITED

WARRANTY

PO Box

80400

•

Simpsonville,

29680-0400

•

USA

(864)

963-3471

•

Toll

Free: (800)

927-6887

•

Fax:

(864) 963-5316

Asia



Europe



Latin America



North America

WHAT IS

COVERED

This warranty covers defects in material and workmanship under normal use, and applies only to the original

purchaser providing that:

⁪The equipment has not been accidentally or intentionally damaged, altered or misused;

⁪The equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes, and in accordance with the installation and operating instructions provided with this product.

⁪The serial number rating plate affixed to the equipment has not been defaced or removed.

WHO IS

COVERED

This

warranty

extended

to the original

purchaser

and applies only

equipment purchased

for use

in the U.S.A.

COVERAGE PERIOD

⁪

Warranty claims must be received in writing by BKI within one (1) year from date of installation or

within one (1) year and three (3) months from data of shipment from the factory, whichever comes

first.

⁪

COB Models: One (1) Year limited parts and labor.

⁪

COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2) year door

warranty.

⁪

CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.

⁪

BevLes Products: Two (2) Year limited parts and labor.

⁪

Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date

from BKI, whichever comes first.

WARRANTY

COVERAGE

This

warranty

covers on-site labor, parts and

reasonable

travel

time

and travel

expenses

of the

authorized

service

representative

(100) miles

round

trip and (2)

hours

travel time and

performed

during

regular,

weekday

business

hours.

EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended door warranty on

convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or

any other charges.

EXCLUSIONS

⁪

Negligence

or acts of

God,

⁪

Thermostat

calibrations

after (30) days

from

equipment

installation

date,

⁪

Air and g

adjustments,

⁪Light

bulbs,

⁪Glass doors and

door

adjustments,

⁪Fuses,

⁪Adjustments

burner

flames and

cleaning

pilot

burners,

⁪Tightening

of screws

fasteners,

⁪Failures

caused

by erratic

voltages

or gas

suppliers,

⁪Unauthorized

repair by

anyone

other

than

a BKI F

actory

Authorized

Service Center,

⁪

Damage

shipment,

⁪Alteration,

misuse or

improper

installation,

⁪Thermostats

and safety valves with

broken

capillary tubes,

⁪Freight

–

other

than

normal UPS charges,

⁪Ordinary

wear and

tear,

⁪Failure to follow

installation

and/or

operating

instructions,

⁪

Events

beyond

control

of the

company.

INSTALLATION

REPLACEMENT PARTS

Leveling, as well as

proper

installation

and check out of all

new

equipment

per

appropriate

installation

and use materials – is t

responsibility of the

dealer

or installer, not the

manufacturer.

BKI

genuine

Factory OEM parts receive a (90) day

materials

warranty

effective from the date of

installation

by a BKI F

actory

Authorized

Service

Center.

Warranty

is in lieu of all

other

warranties,

expressed

or implied, and all

other

obligations

or liabilities

on the

manufacturer’s

part. BKI shall in no

event

be liable for any

special,

indirect

consequential

damages,

or in any

event

for

damages

in excess of the

purchase

price of the unit. The repair or

replacement

proven

defective

parts shall

constitute

fulfillment of all

obligations

under

the terms

of this

warranty.

Double Revolving Oven Table of Contents

Table of Contents

Table of Contents........................................................................................................................................1

Introduction .................................................................................................................................................2

Safety Precautions....................................................................................................................................2

Safety Signs and Messages.................................................................................................................2

Safe Work Practices.............................................................................................................................3

Safety Decals .......................................................................................................................................4

Health And Sanitation Practices...............................................................................................................5

Food Handling......................................................................................................................................5

Storage Of Raw Meats.........................................................................................................................5

Coding Cooked Foods..........................................................................................................................5

Storage Of Prepared Foods.................................................................................................................5

Operation .....................................................................................................................................................6

Controls and Indicators.............................................................................................................................6

Turning the Oven “On”..............................................................................................................................7

Programming the Oven.............................................................................................................................7

Cooking.....................................................................................................................................................7

Reviewing Set Points................................................................................................................................8

Changing Set Points During Cooking.......................................................................................................8

Canceling the Cooking Cycle....................................................................................................................8

Power Failure During The Cooking Cycle ................................................................................................8

Probe (Thermocouple) Diagnostics..........................................................................................................8

Suggested Cooking Instructions...............................................................................................................9

Supplies Needed..................................................................................................................................9

Cooking Whole Chickens .....................................................................................................................9

Cooking Chicken Parts.........................................................................................................................9

Cooking Ribs......................................................................................................................................10

Suggested Times For Cooking...............................................................................................................10

Installation .................................................................................................................................................11

Unpacking and Handling.........................................................................................................................11

Location and Clearance..........................................................................................................................11

Wiring......................................................................................................................................................11

Maintenance ..............................................................................................................................................12

Scheduled Maintenance.........................................................................................................................12

Oven Cleaning....................................................................................................................................12

Planet Gear Lubrication......................................................................................................................13

Troubleshooting......................................................................................................................................13

Notes ..........................................................................................................................................................15

Double Revolving Oven Introduction

Introduction

The Double Revolving Oven is a compact, attractive and functional unit utilizing a double revolving

mechanism that ensures fast and even product cooking. It contains removable components and doors on

both sides for easy accessibility, maintenance and cleaning. A touch pad controller and switches are

provided to allow for quick setup and operation of the unit.

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has

been built with care and dedication -- using the best materials available. Attention to the operating

instructions regarding proper installation, operation, and maintenance will result in long lasting

dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If

you have any questions, please contact your BKI Distributor. If they are unable to

answer your questions, contact the BKI Technical Service Department, toll free:

1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.

When you see this symbol on your equipment, be alert to the potential for personal injury or property

damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify

specific areas where potential hazards exist and special precautions should be taken. Know and

understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or

serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,

could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against unsafe

practices.

This message is used when special information, instructions or identification are

required relating to procedures, equipment, tools, capacities and other special

data.

Double Revolving Oven Introduction

Safe Work Practices

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling hot racks or touch any

hot metal surface. If you lose or damage your mitts, you can buy new

ones at your local restaurant equipment supply store or from your local

BKI Distributor. Never wear loose clothing such as neckties or scarves

while operating this equipment. Keep loose hair tied back or in a hair

net while operating this equipment.

Always wear appropriate personal protection equipment during the

cleaning process to guard against possible injury from hot cleaning

solution.

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or

any untrained or unauthorized person installs, services, or repairs this

equipment. Always use an Authorized Service agent to service your

equipment.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it

near for easy access. If you need to replace this manual, contact:

BKI

Technical Services Department

P.O. Box 80400

Simpsonville, S.C. 29680-0400

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand

that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all

safety labels clean and in good condition. Replace any damaged or

missing safety labels. Refer to the Safety Labels section for illustration

and location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific label

illustrated on page 4, then contact:

BKI

Technical Services Department

P.O. Box 80400

Simpsonville, S.C. 29680-0400

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Double Revolving Oven Introduction

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.

Keep a first aid kit and a fire extinguisher near the equipment. You

must use a 40-pound Type BC fire extinguisher and keep it within 25

feet of your equipment.

Keep emergency numbers for doctors, ambulance services, hospitals,

and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on

the equipment and in this manual.

• Make certain that you have thoroughly trained your employees

about operating the equipment safely.

• Make certain the equipment is in proper working condition. If you

make unauthorized modifications to the equipment, you will reduce

the function and safety of the equipment.

Safety Decals

Double Revolving Oven Introduction

Health And Sanitation Practices

BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to

UL®, cUL®, and NSF®standards. You must operate the equipment properly using only quality products

and use meat thermometers to insure meats are thoroughly cooked.

Food Handling

• Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.

• Clean and sanitize all utensils and surfaces that have been in contact with raw products. Clean

and sanitize the meat forks or baskets between cooking.

• Never place cooked meats on the same surfaces used to prepare raw meats, unless the area

has been thoroughly cleaned and sanitized.

Storage Of Raw Meats

• Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie.

• Raw product must always be stored at temperatures below 38° F. (3° C.).

• Never store or mix raw foods above cooked foods, as this is a health hazard.The drippings from

raw foods contaminate cooked or processed foods.

• All chicken and chicken parts to be stored overnight must be thoroughly iced down and

refrigerated.

Coding Cooked Foods

All products cooked during the day should be sold the same day.

NOTE: It is not the intent of the rotisserie program to have unsold merchandise at the end of the cooking

day. Follow your company’s procedures for the handling of any leftover product.

Storage Of Prepared Foods

• Cold foods should be kept at or below 38° F. (3° C.).

• Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.).

Double Revolving Oven Operation

Operation

Controls and Indicators

The figure below depicts the oven’s controls and indicators. Refer to it as necessary while performing

operating procedures in this section.

Double Revolving Oven Operation

Turning the Oven “On”

Press the POWER rocker switch, LIGHTS rocker switch, and ROTOR rocker switch located on the front

panel to “ON”.

Programming the Oven

1. Press and hold the “START/STOP” button until display alternates between “STOP” and the probe

sense temperature. The control is now ready for programming.

2. Press the “SELECT” button until the “PREHEAT TEMP” light turns on.

3. Press the “UP” or “DOWN” buttons to obtain the desired temperature. If a preheat cycle is not

required, press the “UP” or “DOWN” buttons until “OFF” is displayed. “OFF” is displayed below

100°F. or above 325°F.

4. Press the “SELECT” button until the “COOK TEMP” light turns on. Press the “UP” or “DOWN”

buttons until the desired temperature is displayed.

5. Press the “SELECT” button until the “COOK TIME” light turns on. Press the “UP’ or “DOWN”

buttons until the desired time is displayed. The time is displayed in Hours and minutes.

6. Press the “SELECT” button until the “HOLD TEMP” light turns on. Press the “UP” or “DOWN”

buttons until the desired temperature is displayed. The hold function can be disabled by pressing

the “UP” or “DOWN” buttons until “OFF” is displayed below 100°F. or above 250°F.

7. Pressing the “SELECT” button again returns the control to the “STOP MODE”. The display will

alternate between “STOP” and the probe sense temperature. The control is ready for cooking.

Cooking

1. Ensure that the oven has been programmed. Always preheat the oven to 300°F before loading

the product.

2. Press the “START/STOP” button.

 If a pre-heat temperature was programmed, the “CYCLE ON” light will turn on, the display will

alternate between “PrE” and the probe temperature and the controller will elevate the oven

temperature to the pre-heat value. When the oven temperature reaches the desired pre-heat

value, the “CYCLE ON” light begins flashing and a (5) second pulsing audible alert will be

activated. The control will maintain the oven temperature until the product is loaded into the

oven.

 If pre-heat temperature was turned off, the oven will immediately enter a cook/hold mode.

3. Load product into the oven.

4. Press the “START/STOP” push button. The control will now regulate the oven to the desired cook

temperature and the cook timer will count down. The “CYCLE ON” light will be on and the display

will alternately show oven temperature and cook time remaining.

• If the hold temperature has been turned off, the oven will sound an audible alert when the

cook time reaches zero. This alarm will sound until the “START/STOP” button is pressed.

• If the hold temperature has been set, the control will beep eight (8) times at the end of the

cook cycle. It will regulate the programmed hold temperature. A count up timer will be

initiated to track the length of time in the hold mode. The display will alternately show

Double Revolving Oven Operation

“HOLD”, actual oven temperature and hold elapsed time. The control will stay in the hold

mode until the “START/STOP” button is pressed again.

Reviewing Set Points

During the cooking cycle any programmed cooking parameter can be displayed.

1. Press the “SELECT” button until the desired parameter light turns on. The display will show the

value of the set point for five (5) seconds.

2. Reviewing set points during a cooking cycle will not alter them or interrupt the cooking cycle.

Changing Set Points During Cooking

1. Push the “START/STOP” momentarily. The “CYCLE ON” light will flash and the control will go

into pause. In this mode the control regulates at the pre-set points but the cook count down timer

will stop.

2. Change the cooking parameters by pressing the “SELECT” button until the desired indicator light

turns on. The display will show the pre-set value.

3. Press the “UP” and “DOWN” buttons to change the setting as desired.

4. Resume the cooking cycle by press the “START/STOP” button. The “CYCLE ON” light will come

on indicating that the cooking cycle has resumed.

Canceling the Cooking Cycle

Press and hold the “START/STOP” button until the “CYCLE ON” light turns off. (“STOP” will be

displayed).

Power Failure During The Cooking Cycle

The control will suspend operation retaining set points and cycle times. When power is restored,

operation will resume where left off when the power failed.

Probe (Thermocouple) Diagnostics

If the probe (thermocouple inside the oven) stops working, the control will cancel the cooking cycle and

the display will show “PROB”.

If the probe temperature goes below 50° F (10° C.) or, if the control fails, the display will show “EEEE”

and the control will go into “STOP” mode.

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