Avdel 7265 Manuel utilisateur

Hydro-Pneumatic Power Tool

07265

I n s t r u c t i o n M a n u a l

Pass onto user to read and keep for reference

AIR PRESSURE Minimum - Maximum 5 - 7 bar 70 - 100 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in23.5 litres .12 ft3

STROKE Minimum 26.2 mm 1.03 in

PULL FORCE @ 5 bar / 70 lbf/in215 kN 3350 lbf

CYCLE TIME Approximately 1.7 seconds

NOISE LEVEL Less than 70 dB(A)

PISTOL WEIGHT 3.1 kg 6.82 lb

TOTAL WEIGHT Pistol & Intensifier 37 kg 81.4 lb

VIBRATION Less than 2.5 m/s28 ft/s2

S P E C I F I C A T I O N S F O R 0 7 2 6 5 T O O L

■

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

P R I M I N G

F A U L T D I A G N O S I S

General 2

Specific to Type of Tool 3

General 4

07265 Tool Dimensions / Selection 4-5

Air Supply 6

Operating Procedure 6

Accessories 7-8

07265 Fitting/Servicing/Components 10-11

Regular Servicing - Service Kit 12

Maintenance 13-15

General Assembly & Parts List 16-21

Priming Oil Details 22

Priming Procedure 22

Fault Diagnosis Table 23

CO N T E N T S

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

THE TOOL MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM

CATCHER BEFORE OPERATING.

IF THE TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE VERTICAL

NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE

APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S) WORKING IN

THE VICINITY.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY

AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

The hydro-pneumatic 07265 tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

The 07265 is of the remote intensifier or split tool concept, (see page 5).

Pistol Grip type head fitted with a stem catcher is the standard tool for which a stem deflector is available (see details page 9). It is also

possible to order the base tool only (part number 07265-00300) which will not be fitted with a nose assembly.

IN T E N T O F U S E

Steel

Al. Alloy

Steel

St. Steel

Al. Alloy

Steel

St. Steel

Al. Alloy

Steel

St. Steel

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Steel

AVEX

Snap Head

TLR

AVSEAL

MONOBOLT

Protruding Head

& 100˚ csk

The nose tip actually

remains the same, it is

the nose casing that is

longer.

See nose assemblies on

page 10 for details.

AVINOX BE61

AVTAINER

MAXLOK

Brazier Head

& 90˚ csk

HEMLOK

Protruding Head

3/16"

1/4"

8mm

9mm

10mm

3/16"

1/4"

3/16"

3/8"

3/16"

1/4"

07265-00030

07265-00008

07265-00010

07265-00040

07265-00045

07265-00041

07265-00046

07265-00042

07265-00047

07265-00012

07265-00014

07265-00016

07265-00036

07265-00006

07265-00001

07265-00002

07265-00004

07381-04800

07498-02000

07498-01100

07340-08000

07498-08800

07340-08100

07498-08900

07340-08200

07498-09000

07498-04700

07498-04600

07498-00500 *

07347-03700

07498-00700

07610-02000

07610-02100

07612-02000

07265 TOOL SELECTION

FASTENER NOSE (see drawing above for A & B)

MATERIAL/

DETAIL

ØCOMPLETE

TOOL PART Nº

NOSE ASSY

PART Nº

07265-02900

ADAPTOR

PART Nº

NAME &

HEAD

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended *

Standard

.13

.16

.156

.22

.285

.22

.285

.22

.285

.16

.156

.13

.16

.14

(in)

2.4

3.6

3.9

2.4

3.9

2.4

7.4

2.0

2.1

2.4

(in)

3.3

4.1

4.0

5.6

7.2

5.6

7.2

5.6

7.2

4.1

4.0

3.3

4.1

3.6

(mm)

188

(mm)

NOSE TIP

TYPE

07265

6.5

160

1.35

5.15

130

500

19.7

400

15.75

9.85

5000

197

07265 - TOOL DIMENSIONS

Features include an on/off switch for a vacuum facility and an adjustable air restrictor to control the amount of vacuum according to

which fastener is being used.

Spent stems are collected in a stem catcher.

The vacuum is also used to retain fastener in the nose tip prior to its installation.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

O P E R A T I N G P R O C E D U R E

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener body squarely into the prepared hole of the

application.

Apply the tool to the protruding fastener stem.

Fully operate the trigger. The tool cycle will ensure the fastener

is placed.

Check that stems are projected into the stem catcher unit. If not

refer to the vacuum stem extraction valve paragraph on page

14 in the Maintainence section.

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

07265

PU T T I N G I N T O S E R V I C E

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4inch.

Read servicing daily details page 10.

■

OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener stem into the nose of the tool.

Insert the tool with the fastener squarely into the prepared hole

of the application.

Fully operate the trigger. The tool cycle will ensure the fastener

is placed.

Check that stems are projected into the stem catcher unit. If not

refer to the vacuum stem extraction valve paragraph on page

14 in the Maintainence section.

PIN TAIL DEFLECTOR

Item numbers in bold refer to the general assembly and parts list

on pages 16 and 17.

To replace the stem catcher with a pin tail deflector remove

stem catcher end cap 38 and silencer 39.

Unscrew screws 36and remove stem catcher assembly together

with end cover 40.

Unscrew screws 15 and remove adaptor 14.

Push pin tail deflector onto the boss on stop cover 13.

Pin Tail Deflector

part nº 07220-00215

07265-09500 PARTS LIST

ITEM PART Nº DESCRIPTION QTY SPARES

107265-09501 RUBBER HANDLE 1 -

207265-09502 TUBE WITH HOOK 1 -

307265-09504 M5 BOLTS 2 -

407265-09503 HOLSTER 1 -

507265-09505 M5 NUTS 3 -

607265-09508 BASE 1 -

707265-09507 M5 BOLT 4 -

807265-09506 M5 BOLT 1 -

907265-09509 PLATE 1 -

A C C E S S O R I E S

Three different accessories are available:

HANDLING AND HOLSTER KIT

This kit enables an easier handling of the cabinet around the

workplace and allows the tool pistol to be stored in a convenient

position.

■

*14

*157*16

11 9

QUICK CONNECT KIT

This kit enables rapid connection of the handle and

hose to the cabinet.

107265-03206 NUT 4 -

207265-03269 CONNECTION 4 -

307265-03295 AIR HOSE EXTENSION 2 -

407265-09296 OIL HOSE EXTENSION 1 -

507265-03204 WASHER 4 -

607265-03205 SCREW 4 -

707265-03297 TRAY 1 -

807265-03258 NIPPLE 1 -

907265-03259 WASHER 2 -

10 07265-02056 QUICK FITTING NIPPLE 1 -

11 07265-02055 QUICK FITTING COUPLER 1 -

12 07265-03272 WASHER 2 -

13 07265-03221 CONNECTOR 2 -

*07265-03290 RUBBER RING 1 -

*07265-03291 SPACER WASHER 1 -

*07265-03292 CLAMP 1 -

ITEM PART Nº DESCRIPTION QTY SPARE

07265-01250 PARTS LIST

* These items are part of the Base Tool and are not part of the Quick

Connect kit.

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