Avdel 7552 Manuel utilisateur

07552

I n s t r u c t i o n M a n u a l

Threaded Insert Power Tool

Pass onto user to read and keep for reference

07552

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

AIR PRESSURE Minimum - Maximum 5 - 8 bar 70 - 120 lbf/in2

FREE AIR VOLUME REQUIRED @ 5 bar / 75 lbf/in2623 litres/min 22 ft3 /min

MOTOR SPEED @ 75 lb/in2 minimum 600 RPM (clockwise)

CYCLE TIME Approximately 4 seconds

NOISE LEVEL 80 dB(A)

WEIGHT Without nose equipment 1.8 kg 4 lb

VIBRATION Less than 2.5 m/s28 ft/s2

S P E C I F I C A T I O N S F O R 0 7 5 5 2 T O O L

■

Fault Diagnosis Table 16

Fitting/Servicing/Components 8-9

Regular Servicing 10

Maintenance 11-13

General Assembly & Parts List 14-15

CO N T E N T S

S A F E T Y

General 2

Specific to 07552 Tool 3

F A U L T D I A G N O S I S

N O S E A S S E M B L I E S

S E R V I C I N G

Air Supply 6

Operating Procedure 6

Clutch Adjustment - Accessories 7

P U T T I N G I N T O S E R V I C E

General 4

I N T E N T O F U S E

Tool Dimensions / Selection 4-5

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER

PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING

GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY

AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS

OPERATING, PARTICULARLY DURING THE REVERSING SEQUENCE. GRIP THE TOOL FIRMLY

TO BE ABLE TO COUNTER THE TORQUE REACTION, BUT NOT TOO TIGHTLY.

KEEP HANDS AWAY FROM THE ROTATING DRIVE SCREW AND THE NOSE END OF

THE TOOL. IF A FASTENER BECOMES JAMMED ON THE DRIVE SCREW, SHUT OFF THE AIR

SUPPLY AND DRAIN THE SUPPLY LINE TO THE TOOL BEFORE ATTEMPTING TO DISLODGE IT.

THE TOOL IS NOT ELECTRICALLY INSULATED.

THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE

ATMOSPHERES.

IN T E N T O F U S E

The pneumatic 07552 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly

in a wide variety of applications throughout all industries.

Use the selection table opposite to select a complete tool which will be fitted with the correct nose assembly for the threaded insert

selected. ‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.

It is also possible to order the base tool only (part number 07552-00400). For details of nose assemblies see pages 8 and 9.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

5.75

269

10.75

TORQUE

ADJUSTING

APERTURE

07552

7552 TOOL SELECTION

NOSE (see drawing opposite for A & B)

TORQUE

SETTING (lbf ins)

ØCOMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

A (mm)

INSERT

NAME & SERIES B (mm) A (in) B (in)

UNSET

CLUTCH PART Nº

THIN 3/16 BSW 30 - 35 08556-00380 13 10 1/213/32 07556-09916 07552-01016

SHEET 4 UNC 7 - 9 08556-00390 13 11 1/27/16 07556-09954 07552-01054

NUTSERT 6 BA 7 - 9 08556-00390 13 131/21/217/32 07556-09936 07552-01036

(9650) 4 BA 16 - 18 08556-00380 13 11 1/27/16 07556-09934 07552-01034

2 BA 30 - 35 08556-00380 13 17 1/221/32 07556-09932 07552-01032

M3 7 - 9 08556-00390 13 11 1/27/16 07556-09983 07552-01083

M4 16 - 18 08556-00380 13 11 1/27/16 07556-09984 07552-01084

M5 30 - 35 08556-00380 13 10 1/213/32 07556-09985 07552-01085

SUPERSERT 8 UNC 16 - 18 08556-00380 13 10 1/213/32 07552-09558 07552-02058

(FBOO) 10 UNC 30 - 35 08556-00380 13 12 1/215/32 07552-09550 07552-02050

8 UNF 16 - 18 08556-00380 13 10 1/213/32 07552-09578 07552-02078

10 UNF 30 - 35 08556-00380 13 12 1/215/32 07552-09570 07552-02070

M3 16 - 18 08556-00380 13 19 1/23/407552-09583 07552-02083

M4 16 - 18 08556-00380 13 10 1/213/32 07552-09584 07552-02084

M5 30 - 35 08556-00380 13 11 1/27/16 07552-09585 07552-02085

LGE FLANGE M4 16 - 18 08556-00380 13 10 1/213/32 07556-09184 07552-04084

HEXSERT

(9498

)M5 30 - 35 08556-00380 13 10 1/213/32 07557-09285 07552-03085

STANDARD 3/16 BSW 20 - 25 08556-00380 13 12 1/215/32 07556-09816 07552-00016

NUTSERTS 1/4BSW 25 - 30 08556-00380 13 15 1/219/32 07566-09818 07552-00018

(9500) 1/4BSF 25 - 30 08556-00380 13 15 1/219/32 07556-09828 07552-00028

(9538) 4 UNC 5 - 7 08556-00390 13 12 1/215/32 07556-09854 07552-00054

6 UNC 9 - 11 08556-00390 13 12 1/215/32 07556-09856 07552-00056

8 UNC 13 - 15 08556-00390 13 10 1/213/32 07556-09858 07552-00058

10 UNC 20 - 25 08556-00380 13 12 1/215/32 07556-09850 07552-00050

6 UNF 9 - 11 08556-00390 13 12 1/215/32 07556-09876 07552-00076

8 UNF 13 - 15 08556-00390 13 10 1/213/32 07556-09878 07552-00078

10 UNF 20 - 25 08556-00380 13 12 1/215/32 07556-09870 07552-00070

1/4UNC 25 - 30 08556-00380 13 15 1/219/32 07566-09848 07552-00048

1/4UNF 25 - 30 08556-00380 13 15 1/219/32 07566-09868 07552-00068

6 BA 5 - 7 08556-00390 13 15 1/219/32 07556-09836 07552-00036

4 BA 9 - 11 08556-00390 13 12 1/215/32 07556-09834 07552-00034

2 BA 20 - 25 08556-00380 13 12 1/215/32 07556-09832 07552-00032

0 BA 25 - 30 08556-00380 13 12 1/215/32 07556-09830 07552-00030

M3 5 - 7 08556-00390 13 12 1/215/32 07556-09883 07552-00083

M4 13 - 15 08556-00390 13 10 1/213/32 07556-09884 07552-00084

M5 20 - 25 08556-00380 13 12 1/215/32 07556-09885 07552-00085

M6 25 - 30 08556-00380 13 15 1/219/32 07566-09886 07552-00086

LGE FLANGE

M4 16 - 18 08556-00380 13 10 1/213/32 07556-09184 07552-04084

THIN SHEET

M5 30 - 35 08556-00380 13 12 1/215/32 07556-09185 07552-04085

NUTSERT(9698)

HEXSERT M4 16 - 18 08556-00380 13 12 1/215/32 07556-09284 07552-06084

(9498) M5 30 - 35 08556-00380 13 12 1/215/32 07556-09285 07552-06085

NUTSERT SQ M5 30 - 35 08556-00380 10 13 13/32 1/207528-07085 07552-07085

(GK08)

PU T T I N G I N T O S E R V I C E

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Place the insert into the prepared hole of the application.

Locate the drive screw of the tool into the insert.

Operate the trigger halfway. The drivescrew will screw into

and collapse the insert. Operate the trigger all the way. This

will reverse the drivescrew out of the placed insert.

OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Screw the insert lip first onto the drive screw of the tool.

With the insert on the tool, locate it into the prepared hole of

the application

Operate the trigger halfway. The drivescrew will screw into

and collapse the insert. Operate the trigger all the way. This

will reverse the drivescrew out of the placed insert.

O P E R A T I N G P R O C E D U R E

I M P O R T A N T

When placing Standard Nutserts, lubricate the drive screw of the tool every 25 placings. This is best achieved by wiping

the drive screw with a sponge soaked with STP Lubricant part number 07992-00013

■

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

inch.

Read servicing daily details page 10.

07552

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

C L U T C H A D J U S T M E N T

Correct clutch setting is necessary to ensure optimum deformation of the insert. If the deformation is insufficient (clutch torque too low)

the insert will rotate in the application. If the deformation is excessive (clutch torque too high), thread distortion will occur and extensive

wear on the drivescrew may lead to fracture.

I M P O R T A N T

The air supply to the tool must be disconnected when adjusting the torque of the clutch

Slide round the cover of the clutch housing (item 70 page 15) until you can see the serrations of the adjustment nut of the clutch

(item 10 page 15).

Using clutch adjuster key 74 supplied with the tool, turn the adjustment nut clockwise to decrease the torque or anti-clockwise to

increase the torque.

Turn the key one full turn at a time and test the tool having rotated the clutch housing cover back in place. Repeat as required.

After dismantling the clutch, we suggest that you set the torque to its minimum by turning the key fully clockwise then adjust by turning

the key anti-clockwise two turns at a time until the correct torque is acheived.

Two different accessories are available to make the connection to your air supply:

A C C E S S O R I E S

Hose Connector

part nº 07005-00276 Hose Assembly

part nº 07008-000324

L = 137 cm

1/4” BSP

TO FIT 6.4 mm (1/4”) BORE PIPE

■

NO S E A S S E M B L I E S

SERVICING INSTRUCTIONS

Nose assemblies should be serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting Instructions’.

Any worn or damaged part should be replaced.

Particularly check wear on drivescrew, thrust washers and thrust bearing.

Lubricate thrust washers and thrust bearings with high pressure grease (eg Shell Alvania E.P.I.)

Check springs are not distorted.

Assemble according to fitting instructions.

■

10 11

89 4335

Nose assemblies are specifically designed for each size and type of insert used with the 07552 type of tooling. If you have purchased

a complete tool, it will already be fitted with the correct nose assembly for your insert.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number

or the details of the insert to be placed, you will be able to order a new complete nose assembly using the selection table page 4.

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Where applicable, insert sleeve 8and thrust spring 9into nose housing 2.

Coat thrust washers 3and thrust bearing 4with high pressure grease (eg. Shell Alvania E.P.I.) and locate them in the order shown below into

the nose housing 2.

Where applicable, fit spacer 5through thrust washers and thrust bearings.

Insert drive screw 1through the above assembly.

Fit drive shaft 6into the hexagon hole in the drive screw head.

Insert stop 11 and spring 10 into the front of the base tool.

Screw adaptor 7into clutch housing of the base tool (left hand thread).

Offer up the nose assembly to the adaptor. It will be necessary to rotate the drive screw by hand to line up the hexagon on the drive shaft 6with

the hexagonal hole in the front jaw of the base tool.

Screw the nose housing 2onto the adaptor 7and tighten with a spanner (left hand thread).

After fitting a nose assembly and prior to using the tool check the clutch torque setting (see page 7).

■

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