Auto maskin Marine Pro DCU 210E Manuel utilisateur

Manual# 1006495

Installation Manual

200E Series

DCU 210E/208E –Engine Panel

RP 210E/220E –Remote Panel

Installation Manual

for the

Marine Pro 200E Series

~~~

DCU 210E/208E Diesel Engine Control Unit

RP 210E/220E Remote Panel

Revision

1.6

Revised

September 27, 2017

Revision history:

Rev.

Date

Description

1.0

2.9.2015

Initial release.

1.1

4.9.2015

Corrected thermistor terminals on page 6.

1.2

9.2.2016

Updated the connector pinout description page 6.

1.3

15.2.2016

Added connections drawing page 12.

1.4

18.3.2016

Thermistor 2, 3 and 4-wire drawings.

1.5

25.11.2016

RP 220E added.

1.6

25.09.2017

Added installation notes released to Ethernet and switches. Added

voltage sensor inputs. Updated to SW 3.6. Communication I/O link

updated.

electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of Auto-Maskin AS.

Installation Manual –200E Series Page iii

Table of Content

DOCUMENT INFORMATION ................................ 1

ABOUT THIS MANUAL .............................................. 1

Responsibilities .............................................. 1

MATCHING FIRMWARE ............................................ 1

ORDERING INFORMATION......................................... 1

OVERVIEW OF THE 200 SERIES .................................. 2

DCU 210E Engine Panel ................................. 2

DCU 208E Engine Panel ................................. 2

Configuration................................................. 2

RP 210E/220E Remote Panel......................... 2

Ethernet Switch ............................................. 3

Expansion ...................................................... 3

INSTALLATION..................................................... 4

PANEL LOCATION .................................................... 4

DCU 210E....................................................... 4

DCU 208E....................................................... 4

RP 210E/220E ................................................ 4

Compatible panel series ................................ 4

General .......................................................... 4

Panel Cut-out................................................. 5

Mounting bracket.......................................... 5

CONNECTORS......................................................... 5

Connector kit ................................................. 5

Connector pinout –DCU 210E and 208E ...... 6

Connector pinout –RP 210E/220E................ 7

WIRING CONNECTIONS ............................................ 8

General .......................................................... 8

Grounding...................................................... 8

Power Supply [C1P11 –C1P12]...................... 8

RIO Link [C1P5 –C1P6] .................................. 9

J1939 CANbus [C1P7 –C1P9 and C2P10 –

C2P11] ........................................................... 9

All Faults Relay [C2P1 –C2P3] ....................... 9

Relay #1 [C2P4 –C2P6].................................. 9

Relay #2 [C2P7 –C2P9].................................. 9

Magnetic Pickup, MPU [C4P1 –C4P2]........... 9

Modbus RS-485 [C4P3 –C4P5] ...................... 9

Thermistor Input [C4P6 –C4P11] ................ 10

Flexible I/O [I/O #1 –I/O #19] ..................... 10

Other Interfaces........................................... 11

FIRST POWER-ON................................................. 11

Preparations ................................................ 11

First Power-On Wizard ................................ 11

APPENDIX A....................................................... 12

Typical sensor connections DCU 210E ......... 12

Installation Manual –200E Series Page 1

Document

Information

About this manual

This manual has been published

primarily for professionals and

qualified personnel.

The user of this material is assumed to

have basic knowledge in marine

systems, and must be able to carry out

related electrical work.

Work on the low-voltage circuit should

only be carried out by qualified and

experienced personnel.

Installation or work on the shore

power equipment

must only

be carried

out by electricians authorized to work

with such installations.

Responsibilities

It is the

sole responsibility of the

installer

to ensure that the installation

work is carried out in a satisfactorily

manner, that it is operationally in good

order, that the approved material and

accessories are used and that the

installation meet all applicable rules

and regulations.

Note! Auto-Maskin continuously

upgrades its products and reserves the

right to make changes and

improvements without prior notice.

All information in this manual is based

upon information at the time of

printing.

For updated information, please

contact your local distributor.

Matching firmware

This Installation Manual is for the 200E

Series of panels.

It has been updated to match the

following firmware releases.

Panel

Firmware

Release

DCU 210E/ 208E

3.6

August 2017

RP 210E/220E

3.6

August 2017

Ordering information

The Marine Pro covers a wide range of

compatible products within both the

200- and 400 Series. Please visit our

web site for more information.

http://auto-maskin.com/marine/

Installation Manual –200E Series Page 2

Overview of the 200

series

The drawing below shows a typical

layout.

DCU 210E Engine Panel

The DCU 210E engine panel is the

main building block in the 200 Series.

Engine sensor values are displayed on

the color touch screen, and commands

and other user interaction is also here.

DCU 208E Engine Panel

The DCU 208E is basically the same as

the DCU 210E, but without the color

touch screen.

It saves cost being used in smaller

engine rooms, where a remote panel is

all that is needed.

Configuration

An ordinary PC web-browser is used

to configure the DCU, using the inbuilt

web-server on the DCU.

RP 210E/220E Remote Panel

The optional RP remote panel brings

everything on the DCU to a remote

location, with the exact same user

interface. It does not need any

configuration, as it is reading the

configuration from the DCU.

Installation Manual –200E Series Page 3

As such, the RP can easily be

retrofitted.

The RP also supports one IP-camera to

be installed on the network.

Ethernet Switch

The Ethernet switch is not necessary if

only one DCU 210E and one RP

210E/220E is in use. These can then

be wired with an Ethernet cable

directly.

It is recommended to make use of an

Ethernet switch though, as it simplifies

PC configuration connection and

future expansion to remote panels

and/or camera interface.

Note! For redundant Ethernet

connection,

managed

Ethernet

switches must be used.

Expansion

The basic system can be expanded

with more input and output channels

using the versatile RIO units (Remote

I/O).

Currently, there are RIO units for

I/O expansion, RIO 410 and RIO

210.

Exhaust temperature

monitoring, RIO 412

Generator monitoring, RIO 425

Load sharing, LSU 408

Installation Manual –200E Series Page 4

Installation

Installation covers panel location,

wiring and first power-on.

Panel location

This section gives basic guidelines for

installing the different panels.

DCU 210E

The panel is normally located in the

engine room for a number of reasons.

The main reasons are:

Local operation and overview.

Minimize cabling requirements

and cost from sensors to panel.

Reduce of electrical noise levels

resulting from long cables.

DCU 208E

This panel is also normally installed in

the engine room, close to the engine.

Unlike the DCU 210E and the RP

210E/220E the DCU 208E is installed

on a din-rail.

The panel does not have a user

interface and is normally used in

unmanned engine rooms.

A RP 210E/220E remote panel is used

to bring the signals from the engine

room to a monitoring site, e.g. bridge

or wheelhouse.

RP 210E/220E

The RP remote panel is normally

located at a remote place away from

the engine room, but it can also be

used in the engine room.

Compatible panel series

Note that the 200 series panel can be

used together with the 400 series

panels.

For instance can a RP 210E/220E

remote panel be used to monitor a

DCU 410 engine panel.

General

Panels with a screen should be

mounted at about eye level and the

user should have easy access to

operate the panel.

Ensure easy access to the rear wiring.

The panel may be mounted on the

engines supporting structure provided

shock absorbers are used either

between the structure and the engine,

or between the structure and the panel

enclosure.

Installation Manual –200E Series Page 5

Panel Cut-out

The DCU and RP cut-out size is:

153mm width, 123 mm height

Mounting bracket

DCU 210E and RP 210E/220E

When installing the panel make sure to

use the bundled screws and mounting

bracket.

If installing the panel on a thicker

surface than 5mm, longer flanged

screws must be used. In this case M3

16mm flanged screws is

recommended.

Make sure that the screws are not too

long, as this will damage the panel.

The DCU 210E / RP 210E installed with the

mounting bracket shown in grey.

Connectors

DCU 210E, DCU 208E, RP 210E

and RP 220E

These are the connectors on the DCU

and RP back lid.

The DCU 208E front view is the same as the

DCU 210E rear view.

Connector kit

The 200E series is not shipped with

mating connectors.

A complete kit is available containing

all of the mating terminal blocks used

on the 200 E series.

Kit 1006479 contains:

4 Deutsch DT series connectors

(DT06-12SA).

50 hand crimp sockets 0.5 -1.0

mm2(16-20 AWG).

10 hand crimp sockets 1.0 -2.0

mm2(14-16 AWG).

50 sealing plugs for unused

terminals.

A crimp tool is necessary for

proper crimping of the mating

terminals. Use Deutsch HDT-48-00

crimping tool.

Installation Manual –200E Series Page 6

Connector pinout –

DCU 210E and 208E

The table below shows the connector

pinout on the DCU panels.

The connector is described as e.g.

C1P2. Where 1 is the connector

number and 2 is the pin number.

See Appendix A to see typical sensor

connections DCU 210E.

Power Supply

C1P11

+12/24VDC Primary Supply

In/Out

C1P12

0V Primary Supply

C1P3

Ground connection

RIO Link Interface

C1P5

Low

C1P6

High

CAN J1939 Engine Interface

C1P7

CAN 1High

C1P8

CAN 1 Low

C1P9

CAN 1 Shield

C2P10

CAN 2 High - (I/O #203)

C2P11

CAN 2 Low - (I/O #213)

C2P12

CAN 2 Shield - (I/O #5)

All Faults Relay (Inactive on fault)

C2P1

C2P2

Common

C2P3

On Board Relay #1

C2P4

C2P5

Common

C2P6

On Board Relay #2

C2P7

C2P8

Common

C2P9

Magnetic Pickup

C4P1

C4P2

B - (I/O #181)

Modbus RTU, RS-485

C4P3

Shield

C4P4

Low

C4P5

High

Thermistor Input

C4P6

Thermistor #1 A

C4P7

Thermistor #1 B

C4P8

Thermistor #1 C

C4P9

Thermistor #2 A

C4P10

Thermistor #2 B

C4P11

Thermistor #2 C

Flexible I/O

C1P1

I/O #1

In/Out

C1P2

I/O #21

In/Out

C1P4

I/O #3

In/Out

C1P10

I/O #4

In/Out

C2P12

I/O #51

In/Out

C3P1

I/O #62/ Sensor Power

In/Out

C3P2

I/O #7

In/Out

C3P3

I/O #8

In/Out

C3P4

I/O #9

In/Out

C3P5

I/O #10

In/Out

C3P6

I/O #11

In/Out

C3P7

I/O #121

In/Out

C3P8

I/O #13

In/Out

C3P9

I/O #14

In/Out

C3P10

I/O #15

In/Out

C3P11

I/O #16

In/Out

C3P12

I/O #17

In/Out

C4P2

I/O #181

In/Out

C4P12

I/O #19

In/Out

1Configurable as flexible I/O or as a 0V

reference.

2Configurable as flexible I/O or supply for 0-

5V sensors.

3Alternative I/O function is digital input only.

Installation Manual –200E Series Page 7

Connector pinout –

RP 210E/220E

The table below shows the connector

pinout on the RP panel.

The connector is described as e.g.

C1P2. Where 1 is the connector

number and 2 is the pin number.

Power Supply

C1P11

+12/24VDC Primary Supply

In/Out

C1P12

0V Primary Supply

C1P3

Ground connection

Switch Input

C1P1

Switch Input #1

C1P2

Switch Input #2

C1P4

Switch Input #3

All Faults Relay (Inactive on fault)

C2P1

C2P2

Common

C2P3

Ce manuel convient aux modèles suivants

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