Allen-Bradley PowerFlex 525 Manuel utilisateur

PowerFlex 525 DeviceNet Adapter

Catalog Number: 25-COMM-D

User Manual

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Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from

your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some

important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, Rockwell Automation, Rockwell Software, PowerFlex, Studio 5000 and Connected Components Workbench are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 3

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Preface

Overview

Recommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1

Getting Started

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Understanding Parameter Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2

Installing the Adapter

Preparing for an Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connecting the Adapter to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Chapter 3

Configuring the Adapter

Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Using the Drive Keypad Interface to Access Parameters . . . . . . . . . . . . . 23

Using the PowerFlex 4-Class HIM to Access Parameters. . . . . . . . . . . . . 25

Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Setting the Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Setting the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Using Master-Slave Hierarchy (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Selecting COS, Cyclic, or Polled I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Restoring Adapter Parameters to Factory Defaults . . . . . . . . . . . . . . . . . . 30

Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . 31

Updating the Adapter Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chapter 4

Configuring the I/O

Using RSLinx Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Chapter 5

Using the I/O

About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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Table of Contents

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Example Ladder Logic Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 6

Using Explicit Messaging

About Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Performing Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

CompactLogix Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Chapter 7

Using Multi-Drive Mode

Single-Drive Mode vs. Multi-Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 69

System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Configuring the RS-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Multi-Drive Ladder Logic Program Example . . . . . . . . . . . . . . . . . . . . . . . 73

CompactLogix Example Using Generic Profile . . . . . . . . . . . . . . . . . . . . . 74

Multi-Drive Mode Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Chapter 8

Troubleshooting

Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

MOD Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Viewing Adapter Diagnostic Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Appendix A

Specifications

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Appendix B

Adapter Parameters

Device Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Appendix C

DeviceNet Objects

Supported Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 5

Table of Contents

Connection Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Parameter Group Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

PCCC Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

DPI Fault Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Appendix D

Logic Command/Status Words:

PowerFlex 525 Drives

Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Glossary

Index

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Table of Contents

Notes:

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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 7

Preface

Overview

Recommended

Documentation

All the recommended documentation listed in this section is available online at

http://www.rockwellautomation.com/literature.

The following publications provide additional information:

Manual Conventions This manual provides information about the DeviceNet adapter and using it with

PowerFlex 525 drives for network communication.

The following conventions are used throughout this manual:

•Parameter names are shown in the format axxx [*]. The arepresents the

parameter group. The xxx represents the parameter number. The *

represents the parameter name— for example C175 [DSI I/O Cfg].

•Menu commands are shown in bold type face and follow the format Menu

> Command. For example, if you read “Select File > Open,” y o u s h o u l d

click the File menu and then click the Open command.

For information on… See page…

Recommended Documentation 7

Manual Conventions 7

For... See... Publication

DeviceNet DeviceNet Network Configuration User Manual DNET-UM004

DeviceNet Media Design Installation Guide DNET-UM072

DeviceNet Starter Kit User Manual DNET-UM003

PowerFlex®520-Series Drives PowerFlex 525 Adjustable Frequency AC Drive User Manual 520-UM001

RSLinx® Classic RSLinx Classic Getting Results Guide LINX-GR001

RSNetWorx for DeviceNet Getting Results with RSNetWorx for DeviceNet DNET-GR001

RSLogix™ 5000 RSLogix 5000 online help(1)

(1) The online help is installed with the software.

–

CompactLogix™ 5370 CompactLogix 5370 Controllers User Manual (1769-L36ERM) 1769-UM021

MicroLogix™ 1100 MicroLogix 1100 Programmable Controllers User Manual 1763-UM001

MicroLogix™ 1400 MicroLogix 1400 Programmable Controllers User Manual 1766-UM001

Connected Components

Workbench

Website containing information on the Connected Components

Workbench software tool, and includes a link for free software

download.

http://

www.ab.com/

support/

abdrives/

webupdate/

software.html

Connected Components Workbench online help(2) –

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Preface Overview

•RSLinx Classic (version 2.51), RSNetWorx for DeviceNet (version 21),

and RSLogix 5000 (version 20) were used for the screen captures in this

manual. Different versions of the software may differ in appearance and

procedures.

•The Studio 5000™ Engineering and Design Environment combines

engineering and design elements into a common environment. The first

element in the Studio 5000 environment is the Logix Designer

application. The Logix Designer application is the rebranding of RSLogix

5000 software and will continue to be the product to program Logix 5000

controllers for discrete, process, batch, motion, safety, and drive-based

solutions. The Studio 5000 environment is the foundation for the future

of Rockwell Automation engineering design tools and capabilities. It is the

one place for design engineers to develop all the elements of their control

system.

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Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013 9

Chapter 1

Getting Started

The DeviceNet adapter is a communication option intended for installation into

a PowerFlex 525 drive. The Multi-Drive feature (Chapter 7) also provides a

means for other supported PowerFlex drives and DSI Hosts to connect to a

DeviceNet network.

Components Components of the DeviceNet Adapter

Topic Page

Components 9

Features 10

Understanding Parameter Types 10

Compatible Products 11

Required Equipment 11

Safety Precautions 12

Quick Start 13

Item Part Description

➊Node Address/Rate

switches

Switches for setting the node address and

network data rate. Chapter 2, Installing the

Adapter.

➋Communication card-

Drive header

A 40-pin, double-row shrouded female

header. An interface connector is used to

connect this header to a header on the drive.

➌Status indicators Three LEDs that indicate the status of the

connected drive, adapter and network. See

Chapter 8, Troubleshooting

➍CS1/CS2 terminals Provides a clean ground for the

communication bus cable shields.

CS1 or CS2 should be connected to a clean

ground or PE ground on the drive.

➎DeviceNet connector A 5-pin connector to which a 5-pin linear

plug can be connected.

25-COMM-D

➊➋

➌

➍

➎

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10 Rockwell Automation Publication 520COM-UM002A-EN-E - April 2013

Chapter 1 Getting Started

Features The features of the DeviceNet adapter include:

•Mounting onto a PowerFlex 525 Control Module back cover for

installation into the drive. It receives the required power from the drive

and from the DeviceNet network.

•Switches to set a node address and network data rate before applying

power to the PowerFlex drive. Alternatively, you can disable the switches

and use parameters to configure these functions.

•Compatibility with various configuration tools to configure the

DeviceNet adapter and host drive. The tools include network software

such as RSNetWorx for DeviceNet, and drive-configuration software such

as RSLogix 5000 (version 17 or greater), Logix Designer (version 21 or

greater), and Connected Components Workbench (version 3 or greater).

•Status indicators that report the status of the DeviceNet adapter and

network communications.

•Parameter-configured 16-bit Datalinks in the I/O to meet application

requirements (four Datalinks to write data from the network to the drive,

and four Datalinks to read data to the network from the drive).

•Explicit Messaging and UCMM (Unconnected Message Manager)

support.

•Master-Slave hierarchy that can be configured to transmit data to and from

a controller on the network.

•Multi-drive mode which allows up to five drives to share a single

DeviceNet address node.

•User-defined fault actions to determine how the DeviceNet adapter and its

host PowerFlex 525 drive respond to:

–I/O messaging communication disruptions (Comm Flt Action)

–Controllers in idle mode (Idle Flt Action)

•Multiple data exchange methods, including Polled, Cyclic, and Change of

State (COS), can be used to transmit data between the network and

adapter.

•Faulted node recovery is supported. You can configure a device even when

it is faulted on the network if you have a configuration tool that uses

faulted node recovery and have properly set the adapter node address

switches and data rate switches.

Understanding Parameter

Types

This manual references two types of parameters:

•Device parameters are used to configure the adapter to operate on the

network. These parameters reside on the adapter.

•Host parameters are used to configure the drive, including the datalink

configuration for the datalinks used by the adapter. These parameters

reside on the drive.

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