ABB ACS850 series Manuel utilisateur

ACS850

Quick Installation Guide

ACS850-04 Drive Modules (55…200 kW, 60…200 hp)

English. . . . . . . . . . . . . . . . . . . . . 3

Dansk . . . . . . . . . . . . . . . . . . . . . 9

Deutsch . . . . . . . . . . . . . . . . . . . 15

Español . . . . . . . . . . . . . . . . . . . 21

Suomi . . . . . . . . . . . . . . . . . . . . 27

Français. . . . . . . . . . . . . . . . . . . 33

Italiano. . . . . . . . . . . . . . . . . . . . 39

Nederlands . . . . . . . . . . . . . . . . 45

Português (Brasil) . . . . . . . . . . . 51

Русский . . . . . . . . . . . . . . . . . . . 57

Svenska. . . . . . . . . . . . . . . . . . . 63

Türkçe . . . . . . . . . . . . . . . . . . . . 69

中文 . . . . . . . . . . . . . . . . . . . . . . 75

3AUA0000045488 Rev E

Effective: 2012-08-16

ACS850 drive manuals

*The delivery includes a multilingual quick installation guide.

**The delivery includes a multilingual quick start-up guide.

***Included in the delivery with appropriate option device.

DRIVE HARDWARE MANUALS *

ACS850-04 Drive Modules (0.37 to 45 kW) Hardware Manual –

3AUA0000045496 (English)

ACS850-04 Drive Modules (55 to 200 kW, 60 to 200 hp) Hardware Manual –

3AUA0000045487 (English)

ACS850-04 Drive Modules (200 to 500 kW, 250 to 600 hp) Hardware Manual –

3AUA0000026234 (English)

ACS850-04 Drive Modules (160 to 560 kW, 200 to 700 hp) Hardware Manual –

3AUA0000081249 (English)

DRIVE FIRMWARE MANUALS **

ACS850 Standard Control Program Firmware Manual –

3AUA0000045497 (English)

ACS850 Crane Control Program (+N5050 +N3050) Supplement –

3AUA0000081708 (English)

ACS850-04 drives with SynRM motors (option +N7502) Supplement –

3AUA0000123521 (English)

OPTION MANUALS ***

Manuals for I/O Extension Modules, Fieldbus Adapters etc.

Quick installation guide – ACS850-04

Quick installation guide –

ACS850-04

About this guide

This guide contains the very basic information

about the mechanical and electrical installation

of the ACS850-04 drive module (55 to 200 kW).

For complete documentation see ACS850-04

Drive Modules (55…200 kW, 60…200 hp)

Hardware Manual (code: 3AUA0000045487

[English]).

Safety instructions

WARNING! All electrical installation

and maintenance work on the drive

must be carried out by qualified

electricians only.

Never work on the drive, the braking chopper

circuit, the motor cable or the motor when input

power is applied to the drive. Always ensure by

measuring that no voltage is actually present.

A rotating permanent magnet motor can

generate a dangerous voltage. Lock the motor

shaft mechanically before connecting a

permanent magnet motor to the drive, and

before doing any work on a drive system

connected to a permanent magnet motor.

Mechanical installation

WARNING! If the drive is to be

connected to an IT power system

(i.e. ungrounded, or high-resistance-

grounded [over 30 ohms] power

system), the internal EMC filtering of

the drive must be disconnected. This should be

done before the drive is mechanically installed.

Refer to the Hardware Manual for detailed

instructions.

Fasten the drive module onto the wall with four

screws.

Installing the power cables

Connection diagram

Notes:

– Do not use a non-shielded or asymmetrically-

constructed motor cable. It is recommended to

use a shielded cable also as an supply (input)

cable.

– If shielded supply (input) cable is used, and

the conductivity of the shield is less than 50%

of the conductivity of a phase conductor, use a

cable with a ground conductor (1) or a separate

PE cable (2).

– For motor cabling, use a separate ground

cable (3) if the conductivity of the cable shield

is less than 50% of the conductivity of a phase

conductor and the cable has no symmetrical

ground conductors.

If there is a symmetrically-constructed ground

conductor in the motor cable in addition to the

conductive shield, connect it to the ground

connectors at both the drive and motor ends.

INPUT OUTPUT

U1 V1 W1

Motor

UDC+

R+

UDC

L1 L2 L3

(PE) (PE)PE

Optional

brakingresistor

(360°

grounding

required)

ACS850-04

V1 W1 U2 V2 W2

Quick installation guide – ACS850-04

Connection procedure

Cabling examples are presented below.

Tightening torques are presented on page 5

and at appropriate points in the text.

• Remove the plastic shroud covering the main

terminals. Lift up with a screw driver from the

corner.

• Connect the twisted shields of the power

cables and separate grounding conductors to

the grounding terminals of the drive module.

• Connect the phase conductors of the supply

cable to the U1, V1 and W1 terminals, and

the phase conductors of the motor cable to

the U2, V2 and W2 terminals. The

recommended stripping length is 16 mm

(0.63”) for frame size E0 and 28 mm (1.1”)

for frame size E.

• Secure the cables mechanically outside the

drive module.

• Cut holes for the installed cables into the

clear plastic shroud to accommodate the

power cables. Press the shroud onto the

terminals.

• Connect the other ends of the power cables.

To ensure safety, pay special attention to

connection of the grounding conductors.

Cabling examples

U2 V2 W2 PE

UDC

R+

UDC+

R-

U1 W1

Input power cable Motor cable

Frame size E0: Screw terminal installation

Frame size E: Cable lug installation (16 to 70 mm2

[AWG6 to AWG2/0] cables)

U1 V1 W1 U2 V2 W2

R-

UDC+

R+ UDC-

8 N·m (5.9 lbf·ft)

Insulate the ends of the

cable lugs with tape or

shrink tube

30…44 N·m

(22…32 lbf·ft)

Input power cable Motor cable

Quick installation guide – ACS850-04

Wire sizes accepted by power

terminals

Tightening torques

8 N·m (5.9 lbf·ft)

Frame size E: Screw terminal installation (95 to

240 mm2[AWG3/0 to 500MCM] cables)

Input power cable Motor cable

U1 V1 W1 U2 V2 W2R-

UDC+

R+ UDC-

Drive type ACS850-04… Wire size

-103A-5, -144A-5 6 … 70 mm2

-166A-5…-290A-5 95 … 240 mm2

Drive type

ACS850-04…

Power terminals PE

N·m (lbf·ft) N·m (lbf·ft)

-103A-5, -144A-5 15 (11) 15 (11)

-166A-5…-290A-5

Cable lug installation

30…44 (22…32) 8 (5.9)

Allen screw

20…40 (15…30)

Screw terminal installation

30…44 (22…32)

8 (5.9)

a. Connect the cable to the terminal. Tighten the

Allen screw to 20…40 N·m (15…30 lbf·ft).

b. Connect the terminal to the drive. Tighten to

30…44 N·m (22…32 lbf·ft).

WARNING! If the wire size is less than

95 mm2(3/0 AWG), a crimp lug must

be used. A cable of wire size less than

95 mm2(3/0 AWG) connected to this

terminal will loosen and may damage

the drive.

Quick installation guide – ACS850-04

Installing the control cables

Default I/O connection diagram

XPOW

External power input

24 V DC, 1.6 A

+24VI 1

GND 2

XRO1, XRO2, XRO3

Relay output RO1 [Ready]

250 V AC / 30 V DC

2 A

NO 1

COM 2

NC 3

Relay output RO2 [Modulating]

250 V AC / 30 V DC

2 A

NO 4

COM 5

NC 6

Relay output RO3 [Fault(-1)]

250 V AC / 30 V DC

2 A

NO 7

COM 8

NC 9

XD24

+24 V DC* +24VD 1

Digital input ground DIGND 2

+24 V DC* +24VD 3

Digital input/output ground DIOGND 4

Ground selection jumper AI1

XDI

Digital input DI1 [Stop/Start] DI1 1

Digital input DI2 DI2 2

Digital input DI3 [Reset] DI3 3

Digital input DI4 DI4 4

Digital input DI5 DI5 5

Digital input DI6 or thermistor input DI6 6

Start interlock (0 = Stop) DIIL A

XDIO

Digital input/output DIO1 [Output: Ready] DIO1 1

Digital input/output DIO2 [Output: Running] DIO2 2

XAI

Reference voltage (+) +VREF 1

Reference voltage (–) -VREF 2

Ground AGND 3

Analog input AI1 (Current or voltage, selectable by jumper AI1) [Speed

reference 1]

AI1+ 4

AI1- 5

Analog input AI2 (Current or voltage, selectable by jumper AI2) AI2+ 6

AI2- 7

AI1 current/voltage selection jumper AI1

AI2 current/voltage selection jumper AI2

XAO

Analog output AO1 [Current %] AO1+ 1

AO1- 2

Analog output AO2 [Speed %] AO2+ 3

AO2- 4

XD2D

Drive-to-drive link termination jumper T

Drive-to-drive link.

BGND 3

XSTO

Safe Torque Off. Both circuits must be closed for the drive to start.

OUT1 1

OUT2 2

IN1 3

IN2 4

Control panel connection

Memory unit connection

Notes:

[Default setting with ACS850 standard

control program (Factory macro).

*Total maximum current: 200 mA

The wiring shown is for demonstrative

purposes only.

For jumper settings, see text.

Wire sizes and tightening torques:

XPOW, XRO1, XRO2, XRO3, XD24:

0.5 … 2.5 mm2 (24…12 AWG). Torque:

0.5 N·m (5 lbf·in)

XDI, XDIO, XAI, XAO, XD2D, XSTO:

0.5 … 1.5 mm2(28…14 AWG). Torque:

0.3 N·m (3 lbf·in)

XPOW

(2-pole, 2.5 mm2)

Order of terminal headers and

jumpers

XRO1

(3-pole, 2.5 mm2)

XRO2

(3-pole, 2.5 mm2)

XRO3

(3-pole, 2.5 mm2)

XD24

(4-pole, 2.5 mm2)

XDI

(7-pole, 1.5 mm2)

DI/DIO grounding selection

XDIO

(2-pole, 1.5 mm2)

XAI

(7-pole, 1.5 mm2)

AI1, AI2

XAO

(4-pole, 1.5 mm2)

XD2D

(3-pole, 1.5 mm2)

XSTO (orange)

(4-pole, 1.5 mm2)

Quick installation guide – ACS850-04

Jumpers on the control unit: DI/DIO

grounding selector (located between XD24 and

XDI) – Determines whether the DIGND (ground

for digital inputs DI1…DI5) floats, or if it is

connected to DIOGND (ground for DI6, DIO1

and DIO2). If DIGND floats, the common of

digital inputs DI1…DI5 should be connected to

XD24:2. The common can be either GND or

Vcc as DI1…DI5 are of the NPN/PNP type.

AI1 – Determines whether Analog input AI1 is

used as a current or voltage input.

AI2 – Determines whether Analog input AI2 is

used as a current or voltage input.

T – Drive-to-drive link termination. Must be set

to the ON position when the drive is the last unit

on the link.

Continue with drive start-up according to the

instructions in the appropriate Quick Start-up

Guide.

Mounting the clamp plate

The clamp plate can be fastened at the top or

the bottom of the JCU Control Unit.

Routing the control cables

DIGND floats DIGND tied to DIOGND

XD24

AI1

AI2

AI1

AI2

Current Voltage

AI1

AI2

AI1

AI2

Current Voltage

Termination ON Termination OFF

0.7 N·m

(6.2 lbf·in)

Use shrink tubing or tape

to contain strands

Remove outer jacket of cable

at clamp to expose cable

shield. Tighten to 1.5 N·m

(13 lbf·in).

Quick installation guide – ACS850-04

Technical data

UL checklist

• The ACS850-04 is an IP20 (UL open type)

drive to be used in a heated, indoor

controlled environment. The drive must be

installed in clean air according to enclosure

classification. Cooling air must be clean, free

from corrosive materials and electrically

conductive dust. See the Hardware Manual

for detailed specifications.

• The maximum ambient air temperature is

40 °C (104 °F) at rated current. The current

is derated for 40 to 55 °C (104 to 131 °F).

• The drive is suitable for use in a circuit

capable of delivering not more than 100,000

rms symmetrical amperes, 500 V maximum.

• The cables located within the motor circuit

must be rated for at least 75 °C (167 °F) in

UL-compliant installations.

• The input cable must be protected with fuses

or circuit breakers. Suitable IEC (class gG)

and UL (class T) fuses are listed in the

Technical data section of the Hardware

Manual. For suitable circuit breakers, contact

your local ABB representative.

• For installation in the United States, branch

circuit protection must be provided in

accordance with the National Electrical Code

(NEC) and any applicable local codes. To

fulfill this requirement, use the UL classified

fuses.

• For installation in Canada, branch circuit

protection must be provided in accordance

with Canadian Electrical Code and any

applicable provincial codes. To fulfill this

requirement, use the UL classified fuses.

• The drive provides overload protection in

accordance with the National Electrical Code

(NEC). See the appropriate Firmware

Manual for overload protection settings.

Hurtig installationsvejledning – ACS850-04

Hurtig

installationsvejledning –

ACS850-04

Om denne vejledning

Denne vejledning indeholder grundlæggende

oplysninger om mekanisk og elektrisk

installation af ACS850-04-drevmodulet (55 til

200 kW). Du finder den komplette

dokumentation i ACS850-04 Drive Modules

(55…200 kW, 60…200 hp) Hardware Manual

(kode: 3AUA0000045487 [på engelsk]).

Sikkerhedsinstruktioner

ADVARSEL! Al elektrisk installation

og alt vedligeholdelsesarbejde på

drevet skal udføres af en autoriseret

installatør.

Arbejd aldrig på drevet, bremsechopper-

kredsen, motorkablet eller motoren, når

netspændingen er tilsluttet drevet. Sørg altid for

at sikre dette ved at måle, at der ikke er nogen

spænding til stede.

En roterende permamagnetmotor kan generere

en farlig spænding. Lås motorakslen mekanisk,

før du tilslutter en permamagnetmotor til drevet,

og før du udfører arbejde på et drevsystem, der

er tilsluttet en permamagnetmotor.

Mekanisk installation

ADVARSEL! Hvis drevet skal

tilsluttes til et IT-net (dvs. ikke jordet

net eller et jordet net med høj

modstand [over 30 ohms]), skal det

interne EMC-filter frakobles. Dette

bør gøres, før drevet installeres mekanisk.

Detaljerede instruktioner findes i

hardwaremanualen.

Fastgør drevmodulet til væggen med fire

skruer.

Tilslutning af effektkabler

Tilslutningsdiagram

Noter:

– Anvend ikke et ikke-skærmet eller

asymmetrisk motorkabel. Det anbefales også

at anvende et skærmet kabel som netkabel

(indgangs-).

– Hvis der bruges et skærmet netkabel

(indgangs-), og skærmens ledeevne er mindre

end 50 % af en faseleders ledeevne, skal der

bruges et kabel med en jordleder (1) eller en

separat PE-leder (2).

– Brug en separat PE-leder (3) til motorkabling,

hvis kabelskærmens ledeevne er mindre end

50 % af en faseleders ledeevne, og kablet ikke

har nogen symmetriske jordledere.

Hvis der udover skærmleder er en symmetrisk

jordleder i motorkablet, tilsluttes jordlederen

jordterminalen både i drev- og motorenden.

INPUT OUTPUT

U1 V1 W1

Motor

UDC+

R+

UDC-

R-

L1 L2 L3

(PE) (PE)PE

Bremse-

modstand

(ekstraudstyr)

(360° jording

påkrævet)

ACS850-04

V1 W1 U2 V2 W2

Hurtig installationsvejledning – ACS850-04

Tilslutningsprocedure

Der er vist eksempler på tilslutning nedenfor.

Tilspændingsmomenter er vist på side 11 og på

relevante steder i teksten.

• Fjern plastikafdækningen fra

hovedterminalen. Løft op fra hjørnet med en

skruetrækker.

• Forbind effektkablernes snoede skærme og

separate jordledere til dremodulets

jordterminaler.

• Forbind forsyningskablets faseledere med

terminalerne U1, V1 og W1 samt

motorkablets faseledere med terminalerne

U2, V2 og W2. Den anbefalede afisolerede

længde er 16 mm (0,63”) for modulstørrelse

E0 og 28 mm (1,1”) for modulstørrelse E.

• Fastgør kablerne mekanisk udvendigt på

drevmodulet.

• Skær huller til de installerede kabler i den

klare plastikafdækning, der passer til

effektkablerne. Pres afskærmningen på

terminalerne.

• Forbind de andre ender af effektkablerne.

Vær af sikkerhedsmæssige årsager særlig

opmærksom på tilslutning af jordledere.

Eksempler på tilslutning

U2 V2 W2 PE

UDC-

R+

UDC+

R-

U1 W1

Indgangseffektkabel Motorkabel

Modulstørrelse E0: Installation af

skrueterminal

Modulstørrelse E: Kabelskoinstallation (16 til

70 mm2[AWG6 til AWG2/0] kabler)

U1 V1 W1 U2 V2 W2

R-

UDC+

R+ UDC-

8 N·m (5,9 lbf·fod)

Isoler enden af kabelskoene

med isoleringstape eller

krympeflex

30…44 N·m

(22…32 lbf·fod)

Indgangseffektkabel Motorkabel

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