ZIEHL-ABEGG Brake Module Manuel utilisateur

R-TBA13_01-GB 1630 Art.-Nr. 00163414-GB

Brake Module

Brake activation for ZAdyn4C

Original operating instructions

Store for future use !

Content

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . 4

1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Requirements placed on the personnel / due diligence . . . . . . . 6

2.6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Working on device/hazards through residual voltage . . . . . . . . . 7

2.8 Modiﬁcations / interventions in the device . . . . . . . . . . . . . . . . . 7

2.9 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . 7

2.10 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . 8

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Service & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.4 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.5 Disposal & recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2 Assembly on the ZAdyn4C 011-032 . . . . . . . . . . . . . . . . . . . . . . 10

4.3 Assembly on the ZAdyn4C 040-074 . . . . . . . . . . . . . . . . . . . . . . 12

4.4 Dimensions / minimum clearances . . . . . . . . . . . . . . . . . . . . . . . 14

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1 EMC-compatible installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2 Terminal positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.3 Strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.4 Protective earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.5 Connection motor brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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5.6 Connection ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.6.1 Activation of the brake contactor K3. . . . . . . . . . . . . . . . . . 19

5.6.2 Triggering operation without contactors . . . . . . . . . . . . . . . 19

5.7 Connection control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.7.1 Evaluation of the safety circuit . . . . . . . . . . . . . . . . . . . . . 20

5.7.2 Contactor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.7.3 Motor brake operating voltage . . . . . . . . . . . . . . . . . . . . . 20

5.7.4 Brake test / emergency rescue . . . . . . . . . . . . . . . . . . . . . 20

5.8 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.8.1 Brake contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.8.1.1 Brake release monitoring by the ZAdyn4C . . . . 20

5.9 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.10 Circuit suggestions Brake Module and ZAdyn4C . . . . . . . . . . . . 22

5.10.1 Actuation for brakes without over excitation . . . . . . . . . . . . 22

5.10.2 Actuation for brakes with over excitation . . . . . . . . . . . . . . 23

6 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.1 Technical Data Brake Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.2 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.3 Part no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.4 EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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1 General information

1.1 Structure of the operating instructions

These Operating Instructions serve for safe working on and with the Brake Module for

the ZAdyn4C. It contains safety instructions that must be complied with as well as

information that is required for failure-free operation of the device.

Keep these operating instructions together with the device. It must be ensured that all

persons that are to work on the device can refer to the operating instructions at any time.

In addition to the operating instructions, directives in the sense of the ordinance on

industrial safety and health and the work equipment ordinance are also to be provided.

Keep the operating instructions for continued use. They must be passed-on to all

successive owners, users and ﬁnal customers.

1.2 Target group

The operating instructions address persons entrusted with planning, installation, com-

missioning and maintenance and servicing and who have the corresponding qualiﬁca-

tions and skills for their job.

1.3 Exclusion of liability

Concurrence between the contents of these operating instructions and the described

hardware and software in the device has been examined.

It is still possible that non-compliances exist; no guarantee is assumed for complete

conformity. The contents of this manual are put through periodic reviews. Necessary

modiﬁcations are incorporated into the next version.

ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or

as a consequence of unauthorized repairs or modiﬁcations.

1.4 Copyright

These operating instructions contain copyright protected information. The operating

instructions may be neither completely nor partially photocopied, reproduced, translated

or put on data medium without previous explicit consent from ZIEHL-ABEGG SE.

Infringements are liable for damages.

utility model.

Original operating instructions

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2 Safety instructions

2.1 General

This chapter contains instructions to prevent personal injury and property damage.

These instructions do not lay claim to completeness. In case of questions and problems,

please consult our company technicians.

2.2 Intended use

The Brake Module is an external auxiliary unit to the ZAdyn4C for activating the motor

brakes with contactors. The device is not designed for any other use than those listed

here – this is considered as improper use.

Reading these operating instructions and complying with all contained instructions –

especially the safety instructions contained therein – are considered part of intended

use. Furthermore, carrying out all inspection work in the prescribed scheduled intervals

is part of intended use

Not the manufacturer, rather the operator of the Brake Module is liable for any personal

harm or material damage arising from non-intended use!

2.3 Pictographs

Safety instructions are highlighted with warning triangles and are depicted

according to the degree of hazard as follows.

Danger!

General hazardous area. Death or severe injury or signiﬁcant property damage can

occur if the corresponding precautions are not taken!

Warning!

Risk of moderate or minor injury if the corresponding precautions are not taken!

CAUTION!

Caution!

Material damage is possible if the corresponding precautions are not taken!

Danger!

Danger by dangerous, electric voltage! Death or severe injury can occur if the

corresponding precautions are not taken!

Information

Important information and advice for user

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2.4 Product safety

The device conforms to the state of the art at the time of delivery and is fundamentally

considered to be reliable. The device and its accessories must only be used in a ﬂawless

condition and installed and operated with compliance to the operating instructions.

Exceeding the limits stated in the “Enclosure / technical data” chapter can lead to a

defect in the device.

2.5 Requirements placed on the personnel / due diligence

Persons entrusted with the planning, installation, commissioning and maintenance and

servicing in connection with the device must have the corresponding qualiﬁcations and

skills for these jobs. Based on their training, knowledge and experience as well as

knowledge of the relevant standards, they must be able to judge the work transferred to

them and be able to recognize possible hazards.

In addition, they must be knowledgeable about the safety regulations, EU directives,

rules for the prevention of accidents and the corresponding national as well as regional

and in-house regulations. Personnel to be trained or instructed and apprentices are only

permitted to work on the device under the supervision of an experienced person. This

also applies to personnel undergoing general training.

Comply with the legal minimum age

2.6 Commissioning

Danger!

During commissioning, unexpected and hazardous conditions can arise in the entire

installation due to defective adjustments, defective components or incorrect electrical

connections

During the commissioning following has to be observed:

•Remove all persons and objects from the hazardous area

•The EMERGENCY-STOP functions must be in working order

•The mechanical safety brakes must be installed and in working order

•Commissioning is only permitted with compliance to the EMC directive 39/336/EEC

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Brake Module Safety instructions

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2.7 Working on device/hazards through residual voltage

Before working on previously installed devices, separate them from the mains

and secure them against reconnection.

Danger!

Through use of capacitors in the ZAdyn4C danger of death exists even after switching

off the ZAdyn4C through directly touching the energized parts or due to parts that have

become energized due to faults.

After waiting at least 3 minutes work can be performed on the ZAdyn4C.

The safe isolation from the supply must be checked using a two-pole voltage detector.

Danger!

It is generally forbidden to carry out work on electrical live parts. Protection class of the

device when open is IP 00! It is possible to touch hazardous voltages directly.

2.8 Modiﬁcations / interventions in the device

For reasons of safety, no unauthorized interventions or modiﬁcations may be made on

the device .

All planned modiﬁcations must be authorized by the manufacturer in writing.

Use only genuine spare parts / genuine wearing parts / genuine accessories from the

ZIEHL-ABEGG SE.These parts were speciﬁcally designed for the device. There is no

guarantee that parts from non-original sources are designed and manufactured in

correspondence with load and safety requirements.

Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for

use.

2.9 Operator’s obligation of diligence

The device has been designed and constructed with consideration of a hazard analysis

and after carefully selecting the harmonized standards to be complied with as well as

additional technical speciﬁcations. It thus complies with the state-of-the art and ensures

the highest degree of safety.

However, this safety can only be implemented in operational practice if all measures

necessary for this purpose are taken. The operator of the installation has the obligation

of due diligence to plan these measures and monitor their implementation.

In particular, the operator must ensure that

•The device is only used as intended (cmp. chapter "Product overview" concerning

this)

•The installation is operated solely in a ﬂawless, functional condition and that espe-

cially the safety devices are periodically checked for their properly functioning con-

dition

•The required personal safety gear is available to and used by the operating, main-

tenance and repair personnel

•The operating instructions are always readily available at the location where the

frequency inverter is being used, are complete and are in legible condition

•Only sufﬁciently qualiﬁed and authorized personnel operate, maintain and repair the

device

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•these staff receive regular instruction in all relevant occupational safety and environ-

mental protection issues, are knowledgeable about the operating instructions and,

especially, are familiar with the safety instructions contained therein.

•All safety and warning notices attached to the device are never removed and remain

legible

2.10 Employment of external personnel

Maintenance and service work are frequently carried out by external employees who

often do not recognize the speciﬁc situations and the thus resulting dangers.

These persons must be comprehensively informed about the hazards in their area of

activity.

You must monitor their working methods in order to intervene in good time if necessary.

3 Product overview

3.1 Application

The Brake Module is an auxiliary unit to the ZAdyn4C for activating the motor brakes.

3.2 Functional description

Activation of motor brake

•Switching of the motor brakes by contactors according to the signals of the lift control

or the ZAdyn4C

Triggering operation without contactors ZAdyn4C

•Two relays integrated into the Brake Module evaluate the safety circuit.

•Activation of the STO_A and STO_B inputs of the ZAdyn4C

3.3 Service & maintenance

These jobs must be completed during the recurrent maintenance work:

•Check the device for dirt and clean if necessary

•Check the connections and tighten if necessary

3.4 Transport

•The device is packed ex factory to suit the transport method previously agreed.

•Always use the original packaging materials when transporting the device

•Avoid shocks and impacts to the device during the transport

3.5 Disposal & recycling

Disposal must be carried out professionally and environmentally friendly in accordance

with the legal stipulations.

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Brake Module Product overview

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4 Mechanical installation

4.1 General notes

The Brake Module is mounted on the side of the ZAdyn4C

Danger!

The following points must be complied with during the mechanical installation to avoid

causing a defect in the device due to assembly errors or environmental inﬂuences:

Before installation

•Remove the device from the packing and check for any possible shipping damage

•Carry out installation only on a clean, level and stable foundation

•Assemble the device outside of the trafﬁc area

During installation

•Mount the device in a torsion free conditions

•Installation position: vertical, connection terminals (X-SC, X-BA, X-K1, X-K2) bottom;

no horizontal mounting

•Mount the device in a torsion free conditions

•avoid that drilling chips, screws and other foreign bodies reach the interior of the

device

•Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as

well as unobstructed outgoing air discharge (see ﬁg. "Minimum clearances")

Ambient conditions

•mounting the device on vibrating components is not allowed

•the device must not be exposed to any shock

•Prevent humidity

•Avoid aggressive and conductive materials in the environment

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4.2 Assembly on the ZAdyn4C 011-032

"Push the mounting plate into the top groove of the ZAdyn4C

1 top groove

2 mounting plate

"Screw the M5 screws with washers two turns into the mounting plate.

"Fit the fastening plate in such a way that the M5 screws grips the recesses (3) in the

fastening plate. The chamfer (5) on the fastening plate must be on the right-hand

side.

"At the same time, hook in the hooks (2) on the fastening plate into the middle groove

on the ZAdyn4C. In doing so, take care that the washers are located between the

screw head and the fastening plate.

fastening plate

3recesses

4 hooks

5 chamfer

"Press the fastening plate down so that the M5 screws and the hooks snap in.

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