York MaxE YK Manuel utilisateur

INSTALLATION INSTRUCTIONS

MAXETM

CENTRIFUGAL LIQUID CHILLERS

Supersedes: 160.73-N1 (1102) Form 160.73-N1 (904)

MODEL YK (STYLE F)

R-134a (COOLING ONLY)

WITH OPTIVIEW™ CONTROL CENTER

FOR ELECTRO-MECHANICAL STARTER,

SOLID STATE STARTER & VARIABLE SPEED DRIVE

00611VIP

LD05842

YORK INTERNATIONAL

FORM 160.73-N1 (904)

ALLOWABLE COMPRESSOR/

EVAPORATOR/CONDENSER/MOTOR COMBINATIONS

NOMENCLATURE

YK CB CB G4 — CM F S

Special Modiﬁcations

Model Design Level

Evaporator Code Motor Code

Condenser Code Power Supply

– for 60 Hz

Compressor Code 5 for 50 Hz

COMPRESSOR EVAPORATOR CONDENSER MOTOR CODES

CODE CODE CODE 60 HZ 50 HZ

AA, AB, AC, AD AA, AB, AC, AD

P1, P2, P3, P4 BA, BB, BC, BD BA, BB, BC, BD CF – CT 5CC – 5CO

AA, AB, AC, AD AA, AB, AC, AD

BA, BB, BC, BD BA, BB, BC, BD CH – CT 5CE – 5CO

CD, CE, CF, CG, CH CD, CE, CF, CG, CH

P6 CD, CE, CF, CG, CH CD, CE, CF, CG, CH CH – CY 5CE – 5CU

DE, DF, DG, DH DE, DF, DG, DH

Q7 CD, CE, CF, CG, CH CD, CE, CF, CG, CH CH – CT 5CE – 5CO

DE, DF, DG, DH DE, DF, DG, DH

P7 CD, CE, CF, CG, CH CD, CE, CF, CG, CH CU – CY 5CP – 5CU

DE, DF, DG, DH DE, DF, DG, DH

P8 EK, EL, EM EK, EL, EM

FK, FL, FM FK, FL, FM

P8, P9 GJ, GK, GL, GM GJ, GK, GL, GM CH – CZ 5CE – 5CU

HK, HL, HM HK, HL, HM

EB EB, EC, ED, FB, FC, FD

H5 FB, FC, FD EB, EC, ED, FB, FC, FD, GB, GC, GD CN – CY 5CK – 5CU

GC, GD FB, FC, FD, GB, GC, GD

FB, FC, FD FA, FB, FC, FD, GB, GC, GD

H6 GB, GC, GD FA, FB, FC, FD, GB, GC, GD CN – CZ 5CK – 5CU

HB, HC GB, GC, GD

FB, FC FA, FB, FC, FD, GB, GC, GD

H7, H8 GB, GC, GD FB, FC, FD, GB, GC, GD CN – CZ 5CK – 5CU

HB, HC GB, GC, GD

GB, GC, GD FB, FC, FD, GB, GC, CD

H3 HB, HC GB, GC, CG CA – DB 5CV – 5DB

GF, GH GB, GC, GD, HB, HC, HD

J1, J2 HF, HH GB, GC, GD, HB, HC, HD, JB, JC, JD CW – DC 5CS – 5DC

JF, JG, JH HB, HC, HD, JB, JC, JD

TF, TG, TH TB, TC, TD

HF, HH HB, HC, HD, JB, JC, JD

JF, JG, JH HB, HC, HD, JB, JC, JD

J3 TF, TG, TH TB, TC, TD, VB, VC, VD

VF, VH TB, TC, TD, VB, VC, VD

DA – DJ 5DA – 5DH

WF, WH VB, VC, VD

JF, JG, JH JB, JC, JD

J4 TF, TG, TH TB, TC, TD, VB, VC, VD

VF, VH TB, TC, TD, VB, VC, VD DA – DJ 5DA – 5OJ

WF, WH VB, VC, VD

J5 XF, XH XA, XB, XC, XD DA – DJ 5DA – 5OJ

FORM 160.73-N1 (904)

YORK INTERNATIONAL

IMPORTANT!

READ BEFORE PROCEEDING!

GENERAL SAFETY GUIDELINES

This equipment is a relatively complicated apparatus. During installation, operation maintenance or service,

individuals may be exposed to certain components or conditions including, but not limited to: refrigerants,

oils, materials under pressure, rotating components, and both high and low voltage. Each of these items

has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and

responsibility of operating/service personnel to identify and recognize these inherent hazards, protect

themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements

could result in serious damage to the equipment and the property in which it is situated, as well as severe

personal injury or death to themselves and people at the site.

This document is intended for use by owner-authorized operating/service personnel. It is expected that this

individual posseses independent training that will enable them to perform their assigned tasks properly and

safely. It is essential that, prior to performing any task on this equipment, this individual shall have read

and understood this document and any referenced materials. This individual shall also be familiar with and

comply with all applicable governmental standards and regulations pertaining to the task in question.

SAFETY SYMBOLS

The following symbol is used in this document to alert the reader to areas of potential hazard:

NOTE is used to highlight additional information which may be helpful to you.

CAUTION identiﬁes a hazard which could lead to damage to the machine, damage to other

equipment and/or environmental pollution. Usually an instruction will be given, together with

a brief explanation.

CHANGEABILITY OF THIS DOCUMENT

In complying with YORK’s policy for continuous product improvement, the information contained in this

document is subject to change without notice. While YORK makes no commitment to update or provide

current information automatically to the manual owner, that information, if applicable, can be obtained by

contacting the nearest YORK Applied Systems Service ofﬁce.

It is the responsibility of operating/service personnel to verify the applicability of these documents to

the equipment in question. If there is any question in the mind of operating/service personnel as to the

applicability of these documents, then prior to working on the equipment, they should verify with the owner

whether the equipment has been modiﬁed and if current literature is available.

YORK INTERNATIONAL

FORM 160.73-N1 (904)

TABLE OF CONTENTS

DIMENSIONS................................................................................................. 6

CHILLER WEIGHTS....................................................................................... 14

MOTOR WEIGHTS ........................................................................................ 15

INTRODUCTION............................................................................................ 16

General .................................................................................................. 16

Field Assembed Units Only.................................................................... 16

Shipment................................................................................................ 16

Inspection – Damage – Shortage ....................................................... 17

Chiller Data Plate................................................................................... 17

Rigging................................................................................................... 17

Location ................................................................................................. 18

Motors.................................................................................................... 18

Foundation............................................................................................. 18

Clearance .............................................................................................. 18

Isolators ................................................................................................. 19

INSTALLATION .............................................................................................. 23

Rigging Unit to Final Location................................................................ 23

Locating and Installing Isolator Pads ..................................................... 23

Checking the Isolation Pad Deﬂection ................................................... 23

Leveling the Unit .................................................................................... 23

Installing Optional Spring Isolators ........................................................ 23

Piping Connections................................................................................ 23

Evaporator and Condenser Water Piping .............................................. 24

Refrigerant Relief Piping........................................................................ 25

Unit Piping ............................................................................................. 25

Control Panel Positioning ...................................................................... 26

Control Wiring ........................................................................................ 26

Power Wiring ......................................................................................... 26

Insulation ............................................................................................... 27

Installation Check – Request for Start-up Service ............................... 27

LIST OF FIGURES

Fig. 1 – Model YK MaxE™ Chiller................................................................ 5

Fig. 2 – Dimensions (P Compressors – Ft.-In.) ............................................ 6

Fig. 3 – Dimensions (P Compressors – Metric)............................................ 7

Fig. 4 – Dimensions (H Compressors – Ft.-In.)............................................ 8

Fig. 5 – Dimensions (H Compressors – Metric) ........................................... 9

Fig. 6 – Dimensions (J Compressors – Ft.-In.)............................................. 10

Fig. 7 – Dimensions (J Compressors – Metric) ............................................ 12

Fig. 8 – Rigging ............................................................................................ 18

Fig. 9 – Neoprene Isolators (Ft.-In.) ............................................................. 19

Fig. 10 – Neoprene Isolators (Metric)............................................................. 20

Fig. 11 – Spring Isolators (Ft.-In.)................................................................... 21

Fig. 12 – Spring Isolators (Metric) .................................................................. 22

Fig. 13 – Schematic for a Typical Piping Arrangement................................... 24

Fig. 14 – Typical Refrigerant Vent Piping ....................................................... 25

Fig. 15 – Control Panel Positioning ................................................................ 26

Fig. 16 – Motor Connections (E.M. Starter).................................................... 27

FORM 160.73-N1 (904)

YORK INTERNATIONAL

FIG. 1 – MODEL YK MaxE™ CHILLER

00611VIP

OPTIVIEW™

CONTROL

CENTER

COMPRESSOR

EVAPORATOR

MOTOR

CONDENSER

YORK INTERNATIONAL

FORM 160.73-N1 (904)

NOTES:

1. All dimensions are approximate. Certiﬁed dimensions are available on request.

2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.

3. Water nozzles can be located on either end of unit. Add 1/2" (13 mm) to nozzle length for ﬂanges connections.

4. To determine overall height, add 7/8" (22 mm) for isolators.

5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 2 – DIMENSIONS – P COMPRESSOR UNITS (FT.–IN.)

LD03885

* Operating Location

of Control Center on

Evaporator Codes G

thru W.

P COMPRESSOR UNITS

OPTIVIEW™

CONTROL

CENTER

EVAPORATOR

P8 COMPRESSOR

EVAPORATOR – CONDENSER SHELL CODES

E–E F–F G–G H–H

A 6'–11" 6'–11" 7'–6-1/2" 7'–6-1/2"

B 10'–3-1/2" 10'–3-1/2" 10'–9-1/2" 10'–9-1/2"

C 2'–0" 2'–0" 2'–1-1/4" 2'–1-1/4"

D 1'–5-1/2" 1'–5-1/2" 1'–8" 1'–8"

E 1'–2-7/8" 1'–2-7/8" 1'–3-5/8" 1'–3-5/8"

F 12'–0" 16'–0" 12'–0" 16'–0"

P1, P2, P3, P4 COMPRESSORS

EVAPORATOR–CONDENSER SHELL CODES

A–A B–B

A 5'–6" 5'–6"

B 6'–9-3/4" 6'–9-3/4"

C 1'–5-1/2" 1'–5-1/2"

D 1'–3-1/2" 1'–3-1/2"

E 0'–5-5/8" 0'–5-5/8"

F 12'–0" 16'–0"

P5 COMPRESSOR

EVAPORATOR–CONDENSER SHELL CODES

A–A B–B C–C

A 5'–6" 5'–6" 6'–2"

B 7'–4-1/2" 7'–4-1/2" 7'–6-1/2"

C 1'–5-1/2" 1'–5-1/2" 1'–7-1/2"

D 1'–3-1/2" 1'–3-1/2" 1'–5-1/2"

E 0'–5-5/8" 0'–5-5/8" 0'–5-5/8"

F 12'–0" 16'–0" 12'–0"

P6, P7, Q7 COMPRESSOR

EVAPORATOR–CONDENSER SHELL CODES

C–C D–D

A 6'–2" 6'–2"

B 7'–6-1/2" 7'–6-1/2"

C 1'–7-1/2" 1'–7-1/2"

D 1'–5-1/2" 1'–5-1/2"

E 0'–5-5/8" 0'–5-5/8"

F 12'–0" 16'–0"

P9 COMPRESSOR

EVAPORATOR–CONDENSER SHELL CODES

F–F G–G H–H

A 6'–11" 7'–6-1/2" 7'–6-1/2"

B 9'–11-7/8" 10'–6" 10'–6"

C 2'–0" 2'–1-1/4" 2'–1-1/4"

D 1'–5-1/2" 1'–8" 1'–8"

E 1'–2-7/8" 1'–3-5/8" 1'–3-5/8"

F 16'–0" 12'–0"

ADDITIONAL OPERATING HEIGHT CLEARANCE TO FLOOR

TYPE OF CHILLER MOUNTING M

NEOPRENE PAD ISOLATORS 1-3/4"

SPRING ISOLATORS 1" DEFLECTION 1"

DIRECT MOUNT 3/4"

FORM 160.73-N1 (904)

YORK INTERNATIONAL

NOTES:

1. All dimensions are approximate. Certiﬁed dimensions are available on request.

2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.

3. Water nozzles can be located on either end of unit. Add 13 mm (1/2 inch) to nozzle length for ﬂanges connections.

4. To determine overall height, add 22 mm (7/8 inch) for isolators.

5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 3 – DIMENSIONS – P COMPRESSOR UNITS (mm)

LD03885

* Operating Location

of Control Center on

Evaporator Codes G thru

P COMPRESSOR UNITS

OPTIVIEW™

CONTROL

CENTER

EVAPORATOR

P8 COMPRESSOR

EVAPORATOR–CONDENSER SHELL CODES

E–E F–F G–G H–H

A 2,108 2,108 2,299 2,299

B 3,137 3,137 3,289 3,289

C 610 610 641 641

D 445 445 508 508

E 378 378 397 397

F 3,658 4,877 3,658 4,877

P9 COMPRESSOR

EVAPORATOR–CONDENSER SHELL CODES

F–F G–G H–H

A 2,108 2,299 2,299

B 3,045 3,200 3,200

C 610 641 641

D 445 508 508

E 378 379 397

F 4,877 3,658 4,877

P1, P2, P3, P4 COMPRESSORS

EVAPORATOR–CONDENSER SHELL CODES

A–A B–B

A 1,676 1,676

B 2,077 2,077

C 445 445

D 394 394

E 143 143

F 3,658 4,877

P5 COMPRESSOR

EVAPORATOR–CONDENSER SHELL CODES

A–A B–B C–C

A 1,676 1,676 1,880

B 2,248 2,248 2,299

C 445 445 495

D 394 394 445

E 143 143 143

F 3,658 4,877 3,658

P6, P7, Q7 COMPRESSOR

EVAPORATOR–CONDENSER SHELL CODES

C–C D–D

A 1,880 1,880

B 2,299 2,299

C 495 495

D 445 445

E 143 143

F 3,658 4,877

ADDITIONAL OPERATNG HEIGHT CLEARANCE

TYPE OF CHILLER MOUNTING M

NEOPRENE PAD ISOLATORS 44

SPRING ISOLATORS 25mm DEFLECTION 25

DIRECT MOUNT 19

YORK INTERNATIONAL

FORM 160.73-N1 (904)

NOTES:

1. All dimensions are approximate. Certiﬁed dimensions are available on request.

2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.

3. Water nozzles can be located on either end of unit. Add 1/2" (13 mm) to nozzle length for ﬂanges connections.

4. To determine overall height, add 7/8" (22 mm) for isolators.

5. Use of motors with motor hoods may increase overall unit dimensions.

LD03885

FIG. 4 – DIMENSIONS – H COMPRESSOR UNITS (FT.–IN.)

* Operating Location

of Control Center on

Evaporator Codes G thru

H COMPRESSOR UNITS

OPTIVIEW™

CONTROL

CENTER

EVAPORATOR

H5 COMPRESSORS

EVAPORATOR–CONDENSER SHELL CODES

E–E E–F F–E F–F F–G G–F G–G

A 6'–6" 6'–9" 6'–11" 7'–2" 7'–6" 7'–4-1/2" 7'–8-1/2"

B 8'–0-1/4" 8'–2-3/4" 8'–0-1/4" 8'–2-3/4" 8'–6-3/4" 8'–2-3/4" 8'–6-3/4"

C 1'–9-1/2" 1'–9-1/2" 2'–0" 2'–0" 2'–0" 2'–1-1/4" 2'–1-1/4"

D 1'–5-1/2" 1'–7" 1'–5-1/2" 1'–7" 1'–9" 1'–7" 1'–9"

E 0'–5-7/8" 0'–5-7/8" 0'–5-7/8" 0'–5-7/8" 0'–5-7/8" 0'–6-1/4" 0'–6-1/4"

F 14'–0" 14'–0" 14'–0" 14'–0" 14'–0" 14'–0" 14'–0"

H6 COMPRESSORS

EVAPORATOR–CONDENSER SHELL CODES

F–F F—G G–F G–G H–G

A 7'–2" 7'–6" 7'–4-1/2" 7'–8-1/2" 8'–0"

B 8'–6" 8'–9-1/2" 8'–6" 8'–9-1/2" 8'–9-1/2"

C 2'–0" 2'–0" 2'–1-1/4" 2'–1-1/4" 2'–3"

D 1'–7" 1'–9" 1'–7" 1'–9" 1'–9"

E 0'–5-7/8" 0'–5-7/8" 0'–6-1/4" 0'–6-1/4" 0'–6-1/4"

F 14'–0" 14'–0" 14'–0" 14'–0" 14'–0"

H7/H3/H8 COMPRESSORS

EVAPORATOR–CONDENSER SHELL CODES

G–F G–G H–G

A 7'–4-1/2" 7'–8-1/2" 8'–0"

B 8'–6" 8'–9-1/2" 8'–9-1/2"

C 2'–1-1/4" 2'–1-1/4" 2'–3"

D 1'–7" 1'–9" 1'–9"

E 0'–6-1/4" 0'–6-1/4" 0'–6-1/4"

F 14'–0" 14'–0" 14'–0"

ADDITIONAL OPERATING HEIGHT CLEARANCE TO FLOOR

TYPE OF CHILLER MOUNTING M

NEOPRENE PAD ISOLATORS 1-3/4"

SPRING ISOLATORS 1" DEFLECTION 1"

DIRECT MOUNT 3/4"

FORM 160.73-N1 (904)

YORK INTERNATIONAL

NOTES:

1. All dimensions are approximate. Certiﬁed dimensions are available on request.

2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.

3. Water nozzles can be located on either end of unit. Add 13 mm (1/2 inch) to nozzle length for ﬂanges connections.

4. To determine overall height, add 22 mm (7/8 inch) for isolators.

5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 5 – DIMENSIONS – H COMPRESSOR UNITS (mm)

LD03886

* Operating Location

of Control Center on

Evaporator Codes G

thru W.

H COMPRESSOR UNITS

OPTIVIEW™

CONTROL

CENTER

EVAPORATOR

H5 COMPRESSORS

EVAPORATOR – CONDENSER SHELL CODES

E–E E–F F–E F–F F–G G–F G–G

A 1,981 2,057 2,108 2,184 2,286 2,248 2,350

B 2,445 2,508 2,443 2,508 2,305 2,508 2,305

C 546 546 610 610 610 641 641

D 445 483 445 483 533 483 533

E 149 149 149 149 149 159 159

F 4,268 4,268 4,268 4,268 4,268 4,268 4,268

H6 COMPRESSORS

EVAPORATOR – CONDENSER SHELL CODES

F–F F–G G–F G–G H–G

A 2,184 2,286 2,248 2,350 2,438

B 2,508 2,305 2,508 2,305 2,672

C 610 610 641 641 686

D 483 533 483 533 533

E 149 149 159 159 159

F 4,268 4,268 4,268 4,268 4,268

H7/H3/H8 COMPRESSORS

EVAPORATOR–CONDENSER SHELL CODES

G–F G–G H–G

A 2,248 2,350 2,438

B 2,508 2,305 2,672

C 641 641 686

D 483 533 533

E 159 159 159

F 4,268 4,268 4,268

ADDITIONAL OPERATNG HEIGHT CLEARANCE

TYPE OF CHILLER MOUNTING M

NEOPRENE PAD ISOLATORS 44

SPRING ISOLATORS 25mm DEFLECTION 25

DIRECT MOUNT 19

YORK INTERNATIONAL

FORM 160.73-N1 (904)

FIG. 6 – DIMENSIONS – J COMPRESSOR UNITS (FT.–IN.)

J1/J2 COMPRESSORS

EVAPORATOR – CONDENSER SHELL CODES

G-G G-H H-G H-H H-J J-H J-J T-T

A 7'–6" 7'–10" 7'–10-1/2" 8'–2-1/2" 8'–6-1/2" 8'–11" 9'–1" 9'–1"

B9'–3-3/4" 9'–9-3/4" 9'–3-3/4" 9'–9-3/4" 9'–9-3/4" 9'–9-3/4" 9'–9-3/4" 9'–9-1/2"

C2'–0" 2'–0" 2'–2-1/4" 2'–2-1/4" 2'–2-1/4" 2'–5-1/2" 2'–5-1/2" 2'–5-1/2"

D 1'–9" 1'–11" 1'–9" 1'–11" 2'–1" 1'–11" 2'–1" 2'–1"

E14'–0" 14'–0" 14'–0" 14'–0" 14'–0" 14'–0" 14'–0" 16'–0"

F1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 1'–11-3/4"

G 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–2-3/4"

J3 COMPRESSORS

EVAPORATOR – CONDENSER SHELL CODES

H-H H-J J-H

A 8'–2-1/2" 8'–6-1/2" 8'–9"

B9'–8-3/4" 10'–0-3/4" 9'–8-3/4"

C2'–2-1/4" 2'–2-1/4" 2'–5-1/2"

D 1'–11" 2'–1" 1'–11"

E14'–0" 14'–0" 14'–0"

F1'–11-3/4" 1'–11-3/4" 1'–11-3/4"

G 1'–2-3/4" 1'–2-3/4" 1'–2-3/4"

J3/J4 COMPRESSORS

EVAPORATOR – CONDENSER SHELL CODES

J-J T-T T-V V-T V-V W-V

A 9'–1" 9'–1" 9'–6" 9'–1" 9'–6" 9'–11"

B10'–0-3/4" 10'–0-3/4" 10'–5-3/4" 10'–0-3/4" 10'–5-3/4" 10'–5-3/4"

C2'–5-1/2" 2'–5-1/2" 2'–5-1/2" 2'–5-1/2" 2'–5-1/2" 2'–8"

D 2'–1" 2'–1" 2'–3-1/2" 2'–1" 2'–3-1/2" 2'–3-1/2"

E14'–0" 16'–0" 16'–0" 16'–0" 16'–0" 16'–0"

F1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 1'–11-3/4" 2'–0-3/4"

G 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–2-3/4" 1'–4-1/2"

NOTES:

1. All dimensions are approximate. Certiﬁed dimensions are available on request.

2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.

3. Water nozzles can be located on either end of unit. Add 1/2" (13 mm) to nozzle length for ﬂanges connections.

4. To determine overall height, add 7/8" (22 mm) for isolators.

5. Use of motors with motor hoods may increase overall unit dimensions.

J COMPRESSOR UNITS

LD03887

* Operating

Location of

Control Center

on Evaporator

Codes G thru

EVAPORATOR

OPTIVIEW™

CONTROL

CENTER

J5 COMPRESSORS

EVAPORATOR – CONDENSER SHELL CODES

X-X

A 10'–3"

B11'–5"

C2'–8"

D 2'–5-1/2"

E18'-0"

F2'–0-3/4"

G 1'–4-3/4"

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