Yamaha XP500 2001 Manuel utilisateur

EAS00000

XP500 (N)

SERVICE MANUAL

2000 by Yamaha Motor Co.Ltd.

First edition, September 2000

unauthorized use without the written

permission of Yamaha Motor Co., Ltd. is

expressly prohibited.

NOTE:

CAUTION:

EAS00002 NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

andtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanu-

al. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

shouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofvehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the ve-

hicle unsafe and unfit for use.

YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallitsmodels.Modificationsandsignifi-

cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

Designs and specifications are subject to change without notice.

EAS00005

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to

the scooter operator, a bystander or a person checking or repairing the scooter.

ACAUTIONindicatesspecialprecautionsthatmustbetaken to avoid damage

to the scooter.

NOTE: A NOTE provides key information to make procedures easier or clearer.

EAS00007 HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

1The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each

page indicate the current chapter. Refer to “SYMBOLS” on the following page.

2Each chapter is divided into sections. The current section title is shown at the top of each page,

except in Chapter 3 (“Periodic Checks and Adjustments”), where the sub-section title(-s) appears.

(In Chapter 3, “Periodic Checks and Adjustments”, the sub-section title appears at the top of each

page, instead of the section title.)

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start ofeach

removal and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a

disassembly step.

6Symbols indicate parts to be lubricated or replaced (see “SYMBOLS”).

7A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are described sequen-

tially.

24 25

2321

19 2018

16 1715

1413

11 12

GEN

INFO SPEC

ENG

CARB ELEC

COOL

CHK

ADJ

TRBL

SHTG

CHAS

EAS00008

SYMBOLS

The following symbols are not relevant to every

vehicle.

Symbols 1to 9indicate the subject of each

chapter.

1General information

2Specifications

3Periodic checks and adjustments

4Chassis

5Engine

6Cooling system

7Carburetor(-s)

8Electrical system

9Troubleshooting

Symbols 10 to 17 indicate the following.

10 Serviceable with engine mounted

11 Filling fluid

12 Lubricant

13 Special tool

14 Tightening torque

15 Wear limit, clearance

16 Engine speed

17 Electrical data

Symbols 18 to 23 intheexplodeddiagramsindi-

cate the types of lubricants and lubrication

points.

18 Engine oil

19 Gear oil

20 Molybdenum disulfide oil

21 Wheel bearing grease

22 Lithium soap base grease

23 Molybdenum disulfide grease

Symbols 24 to 25 intheexplodeddiagramsindi-

cate the following:

24 Apply locking agent (LOCTITE)

25 Replace the part

GENERAL INFORMATION

SPECIFICATIONS

PERIODIC CHECKS AND

ADJUSTMENTS

CHASSIS

ENGINE

COOLING SYSTEM

CARBURETORS

ELECTRICAL SYSTEM

TROUBLESHOOTING

GEN

INFO 1

SPEC 2

ENG

COOL

CARB

CHAS

ELEC 8

TRBL

SHTG 9

CHK

ADJ

EAS00012 TABLE OF CONTENTS

GEN

INFO

CHAPTER 1

GENERAL INFORMATION

SCOOTER IDENTIFICATION 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VEHICLE IDENTIFICATION NUMBER 1-1. . . . . . . . . . . . . . . . . . . . . . . . .

MODEL CODE 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FEATURES 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CRANKSHAFT AND BALANCER SHAFT 1-2. . . . . . . . . . . . . . . . . . . . . .

CHAIN DRIVE 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SWINGARM AND REAR SUSPENSION 1-3. . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT INFORMATION 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREPARATION FOR REMOVAL AND DISASSEMBLY 1-4. . . . . . . . . .

REPLACEMENT PARTS 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GASKETS, OIL SEALS AND O-RINGS 1-4. . . . . . . . . . . . . . . . . . . . . . . .

LOCK WASHERS/PLATES AND COTTERPINS 1-5. . . . . . . . . . . . . . . .

BEARINGS AND OIL SEALS 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIRCLIPS 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING THE CONNECTIONS 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIAL TOOLS 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Yamaha Scooter

Yamaha

Yamaha Majesty YP400V Manuel utilisateur

Yamaha

Yamaha XMAX YP250R Manuel utilisateur

Yamaha

Yamaha AEROX NS50 Manuel utilisateur

Yamaha

Yamaha C3 2010 Manuel utilisateur

Yamaha

Yamaha JOGR JOGRR CS50 Manuel utilisateur

Yamaha

Yamaha YW50AP Manuel utilisateur

Yamaha

Yamaha CYGNUS.X XC125 Manuel utilisateur

Yamaha

Yamaha 2007 XP500 Manuel utilisateur

Yamaha

Yamaha MAJESTY YP125E Manuel utilisateur

Yamaha

Yamaha CYGNUS.X XC125 Manuel utilisateur

Yamaha

Yamaha YJ125T Manuel utilisateur

Yamaha

Yamaha XF50W Manuel utilisateur

Yamaha

Yamaha XP500 2002 Manuel

Yamaha

Yamaha VINO 125 Manuel utilisateur

Yamaha

Yamaha Zuma YW125Y Manuel utilisateur

Yamaha

Yamaha Majesty YP400X Manuel utilisateur

Yamaha

Yamaha VINO YJ50RT Manuel utilisateur

Yamaha

Yamaha Xenter 125 2011 Manuel utilisateur

Yamaha

Yamaha VINO XC50Z Manuel utilisateur

Yamaha

Yamaha TEO'S XN125 Manuel utilisateur

Yamaha

Yamaha why YH50 Manuel utilisateur

Yamaha

Yamaha XP500 Manuel utilisateur

Yamaha

Yamaha Jog CY50K Manuel utilisateur

Yamaha

Yamaha YP250 98 Manuel

Manuels Scooter populaires d'autres marques

TEKTRO

TEKTRO CHEETAH Manuel utilisateur

Douglas

Douglas Vespa Sprint Guide d'installation

PLAYTIVE

PLAYTIVE AS-2448 Manuel utilisateur

Ebinger

Ebinger DONKEY XL Manuel utilisateur

Flyer

Flyer Mountain Guide de l'utilisateur

BackCountry eBikes

BackCountry eBikes Storm Manuel utilisateur

equipmed

equipmed FreeRoam II Manuel utilisateur

Yoto

Yoto Lion Manuel utilisateur

WESTHILL BIKES

WESTHILL BIKES LINK Manuel utilisateur

BAnff

BAnff eProdigy series Manuel utilisateur

Winther

Winther 475 Manuel utilisateur

Jetson

Jetson JBZL17 Manuel utilisateur

First Choice Mobility

First Choice Mobility Roma Medical Corella S741 Manuel utilisateur

Carrera

Carrera impel Manuel utilisateur

Afikim

Afikim Superlight SL-3 Manuel utilisateur

CareCo

CareCo ZOOM Manuel utilisateur

Douglas

Douglas Vespa G.S. Manuel utilisateur

Gazelle

Gazelle with BOSCH System Manuel utilisateur