Woodmizer G18 LT30 Mode d’emploi

G18 Engine

Safety, Operation, Maintenance

& Parts Manual

LT30 rev. J2.00 - J7.04

LT40 rev. J3.00 - K3.03

Safety is our #1 concern! Read and understand

all safety information and instructions before oper-

ating, setting up or maintaining this machine.

January 2004

Form #1048

reproduced in any form by any photographic, electronic, mechanical or other means or

used in any information storage and retrieval system without written permission from

Wood-Mizer

8180 West 10th Street

Indianapolis, Indiana 46214

Table of Contents Section-Page

Table of Contents G18doc121817 iii

ABOUT THIS MANUAL IV

SECTION 1 OPERATION 1-1

1.1 Starting The Engine................................................................................1-1

SECTION 2 MAINTENANCE 2-1

2.1 Safety......................................................................................................2-1

2.2 Cooling System ......................................................................................2-2

2.3 Air Filter & Pre-Cleaner.........................................................................2-3

2.4 Fuel Filter ...............................................................................................2-4

2.5 Battery ....................................................................................................2-5

2.6 Alternator Belt ........................................................................................2-6

2.7 RPM Adjustments ..................................................................................2-7

2.8 Miscellaneous Maintenance ...................................................................2-8

SECTION 3 REPLACEMENT PARTS 3-1

3.1 Fuel Tank................................................................................................3-1

3.2 Engine Mount Assembly ........................................................................3-2

3.3 Engine Assembly....................................................................................3-3

3.4 Alternator Assembly...............................................................................3-5

3.5 Engine Pulley Guards .............................................................................3-7

INDEX I

iv G1801doc121817 About This Manual

ABOUT THIS MANUAL

This manual is provided as a supplement to the equipment manufacturer’s manuals. This

manual provides information specific to the use of this equipment on the Wood-Mizer®

sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before

attempting to operate this equipment.

IMPORTANT! Read the sawmill operator’s manual and

engine manufacturer’s manual for instructions and safety

precautions before operating this equipment.

The information and instructions given in this manual do not amend or extend the limited

warranties for the equipment given at the time of purchase.

ENGINE COMPONENTS

Air Filter Muffler

Serial Number/

Engine Type

3H0509-4

Alternator

Starter

Operation

Starting The Engine

Operation G1801doc121817 1-1

SECTION 1 OPERATION

1.1 Starting The Engine

Engine Control Lights

See Figure 1-1. The following indicator lights are located on the sawmill control panel.

Alternator Charge Indicator: Lights up if the alternator is not charging the battery.

Key Switch Indicator: Lights up when the key is in either the on or accessory (#1 or #3)

position.

Engine Start

DANGER! Always be sure the blade is disengaged and all

persons are out of the path of the blade before starting the

engine. Failure to do so will result in serious injury.

DANGER! Operate your engine/machine only in well venti-

lated areas. The exhaust gases of your engine can cause

nausea, delirium and potentially death unless adequate

ventilation is present.

FIG. 1-1

Operation

Starting The Engine

1-2 G1801doc121817 Operation

DANGER! Never operate an engine with a fuel or oil leak.

The leaking fuel or oil could potentially come in contact with

hot surfaces and ignite into flames.

WARNING! Be sure the power feed switch is in the neutral

position before turning the key switch to the on (#1) or

accessory (#3) position. This prevents accidental carriage

movement. which may cause serious injury or death.

WARNING! Do not operate engine without proper and

operational spark arrester/muffler. Sparks emitted from the

engine exhaust could ignite surrounding materials, causing

serious injury or death.

Turn the key switch to the start (#2) position and release.

If the engine needs choking to start, pull the choke cable out until the engine starts. Push

the choke wire in after the engine starts.

For more information, see the engine manufacturer’s operation manual.

If the fuel tank was recently filled or replaced, squeeze the primer bulb once or twice

before trying to start the engine. NOTE: If pumping problems are experienced, make sure

the out-flow end of the hose line is connected to the fuel filter. If pumping problems are

still experienced, hold the primer bulb in a vertical position while squeezing. This allows

the fuel check valve to operate properly.

NOTE: When the clutch handle is engaged, an accelerator pump is activated which sup-

plies fuel to the engine carburetor. To avoid flooding the carburetor and possibly fouling

the spark plugs, do not engage the clutch lever repeatedly without the engine running.

Engine Shutoff

Turn the key switch to the off (#0) position.

Maintenance

Safety

Maintenance G1801doc121817 2-1

SECTION 2 MAINTENANCE

Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth-

erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty

conditions.

IMPORTANT! This manual only provides information about

additional procedures or procedures to be performed at dif-

ferent time intervals than found in the manufacturer's manu-

als. Refer to the manufacturer's manual for complete

maintenance instructions.

2.1 Safety

Use caution when performing maintenance or service to the engine.

DANGER! Always be aware of and take proper protective

measures against rotating shafts, pulleys, fans, etc. Always

stay a safe distance from rotating members and make sure

that loose clothing or long hair does not engage rotating

members resulting in possible injury.

DANGER! Engine components can become very hot during

operation. Avoid contact with any part of a hot engine. The

exhaust components of your engine are especially hot

during and following operation. Contact with hot engine

components can cause serious burns. Therefore, never

touch or perform service functions on a hot engine. Allow

the engine to cool sufficiently before beginning any service

function.

WARNING! Remove the blade before performing any

engine service. Failure to do so may result in serious injury.

WARNING! Always wear proper and necessary safety

equipment when performing service functions. Proper

safety equipment includes eye protection, breathing protec-

tion, hand protection and foot protection.

This symbol identifies the interval (hours of operation) at which each maintenance pro-

cedure should be performed. "AR" signifies maintenance procedures which should be

performed as required.

Maintenance

Cooling System

2-2 G1801doc121817 Maintenance

2.2 Cooling System

Wash the engine or brush off sawdust and debris every 50 hours of operation. Clean the

grass screen, cooling fins, and external surfaces. Remove any dust, dirt or oil. See

engine manual for further instructions.

Maintenance

Air Filter & Pre-Cleaner

Maintenance G1801doc121817 2-3

2.3 Air Filter & Pre-Cleaner

WARNING! Always wear proper and necessary safety

equipment when performing service functions. Proper

safety equipment includes eye protection, breathing protec-

tion, hand protection and foot protection.

Service the pre-cleaner every four hours of operation. Service by gently shaking excess

sawdust and debris from the foam piece.

Clean the air filter (air cleaner element) and pre-cleaner (element wrapper) every eight

hours of operation. See the engine manual for further instructions.

Replace the air filter (cleaner) every 200 hours of operation.

Replace the pre-cleaner (element wrapper) every 2000 hours of operation.

200

2000

Maintenance

Fuel Filter

2-4 G1801doc121817 Maintenance

2.4 Fuel Filter

Replace the fuel filter every 100 hours of operation or as required for engine perfor-

mance.

100

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