Woodmizer D35 Series Mode d’emploi

D35 Engine

Safety, Operation, Maintenance

& Parts Manual

LT30 rev. J7.02 - K3.01

LT40 rev. J8.02 - K5.01

LT30HD rev. J8.02 - K4.01

LT40HD rev. J8.02 - K7.01

LT40HD Super rev. J9.02 - K4.00

LT50HD rev. A5.10 - A6.00

Safety is our #1 concern! Read and understand

all safety information and instructions before oper-

ating, setting up or maintaining this machine.

January 2010

Form #1573

reproduced in any form by any photographic, electronic, mechanical or other means or used in

any information storage and retrieval system without written permission from

Wood-Mizer

8180 West 10th Street

Indianapolis, Indiana 46214

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Table of Contents Section-Page

Table of Contents WMdoc031020 iii

TOC

SECTION 1 ABOUT THIS MANUAL 1-1

SECTION 2 OPERATION 2-1

2.1 Starting The Engine................................................................................2-1

SECTION 3 MAINTENANCE 3-1

3.1 Safety......................................................................................................3-1

3.2 Engine Oil & Filter.................................................................................3-2

3.3 Cooling System ......................................................................................3-2

3.4 Battery ....................................................................................................3-2

3.5 Alternator Belt ........................................................................................3-3

3.6 Air Cleaner .............................................................................................3-3

3.7 RPM Adjustments ..................................................................................3-3

SECTION 4 REPLACEMENT PARTS 4-1

4.1 Fuel Tank (D35 Tier2/D47)....................................................................4-1

LT40 Rev. K4.09+

LT40 Super Rev. J7.18+

LT40HD Rev. K6.10+

LT40HD Super Rev. K3.18+

LT50 Rev. A5.18+

4.2 Fuel Tank (D35 Tier4 Only)...................................................................4-3

LT40 Rev. K5.00+

LT40HD Rev. K7.00+

LT40HD Super Rev. K4.00+

LT50HD Rev. A6.00+

4.3 Fuel Tank (D35/D47) .............................................................................4-5

LT40 Rev. K1.03 - K4.08

LT40 Super Rev. J6.00 - J7.17

LT40HD Rev. K3.01 - K6.09

LT40HD Super Rev. K2.00 - K3.17

LT50 Rev. A3.00 - A5.17

4.4 Engine Mount Assembly (D35 Tier4)....................................................4-6

4.5 Engine Mount Assembly (D35 Tier2/D47)............................................4-7

4.6 Engine Assembly (D35 Tier4 Only).......................................................4-8

LT40 Rev. K5.00+

LT40HD Rev. K7.00+

LT40HD Super Rev. K4.00+

LT50HD Rev. A6.00+

4.7 Engine Assembly (D35 Tier2 Only).....................................................4-10

4.8 ECU & Relay/Fuse Assembly (D35 Tier4 Only).................................4-12

4.9 Relay/Throttle Assembly (D35 Tier2 Only).........................................4-13

4.10 Drive Assembly (D35 Tier4 Only).......................................................4-15

4.11 Drive Assembly (D35 Tier2)................................................................4-16

Table of Contents Section-Page

iv WMdoc031020 Table of Contents

4.12 Radiator Assembly (D35 Tier4 Only) ..................................................4-17

LT40 Rev. K5.00+

LT40HD Rev. K7.00+

LT40HD Super Rev. K4.00+

LT50HD Rev. A6.00+

4.13 Radiator Assembly (D35 Tier2) ...........................................................4-19

4.14 Alternator Assembly (D35 Tier4) ........................................................4-21

LT40 Rev. K5.00+

LT40HD Rev. K7.00+

LT40HD Super Rev. K4.00+

LT50HD Rev. A6.00+

4.15 Alternator Assembly (D35 Tier2/D47) ................................................4-23

4.16 Engine Pulley Guards (D35 Tier4 Only)..............................................4-25

LT40 Rev. K5.00+

LT40HD Rev. K7.00+

LT40HD Super Rev. K4.00+

LT50HD Rev. A6.00+

4.17 Engine Pulley Guards (D35 Tier2/D47)...............................................4-26

LT40 Rev. K4.05+

LT40HD Rev. K6.05+

LT40 Super Rev. J7.14+

LT40HD Super Rev. K3.13+

LT50HD Rev. A5.13+

4.18 Engine Pulley Guards (D35 Tier2/D47 Only)......................................4-27

LT40 Rev. J8.02 - K4.04

LT40HD Rev. J8.02 - K6.04

LT40 Super Rev. J6.00 - J7.13

LT40HD Super Rev. J9.02 - K3.12

LT50HD Rev. A4.00 - A5.12

4.19 Bearing Support (D35 Tier4 Only).......................................................4-28

4.20 Bearing Support (D35 Tier2/D47)........................................................4-29

INDEX I

3/10/20 1-1

SECTION 1 ABOUT THIS MANUAL

This manual is provided as a supplement to the equipment manufacturer’s manuals. This

manual provides information specific to the use of this equipment on the Wood-Mizer®

sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before

attempting to operate this equipment.

IMPORTANT! Read the sawmill operator’s manual and engine manu-

facturer’s manual for instructions and safety precautions before oper-

ating this equipment.

The information and instructions given in this manual do not amend or extend the limited

warranties for the equipment given at the time of purchase.

D35 Tier4 Engine

3H1185-4

Radiator

Muffler

Oil Filter

Fuel Filter

Air Cleaner

1-2 3/10/20

D35 Tier2 Engine

3H1009-3

Radiator

Muffler

Oil Filter

Fuel Filter

Air Cleaner

Starting The Engine

3/10/20 2-1

SECTION 2 OPERATION

2.1 Starting The Engine

Engine Control Lights

See Figure 2-1. D35 Tier2 Engine Only: The following indicator lights are located on the

sawmill control panel.

Alternator Charge Indicator: Lights up if the alternator is not charging the battery.

Engine Temperature Indicator: Lights up if the engine is overheating. A circuit breaker

assembly in the engine harness will shut the engine off if the engine overheats. Turn the

key switch off and allow the engine to cool for a period of time before restarting. If the

overheating condition persists, stop operating the engine until the condition is corrected.

Key Switch Indicator: Lights up when the key is in either the on or accessory (#1 or #3)

position.

Oil Indicator: Lights up if the oil pressure is too low. The engine will automatically switch to

low idle if a low oil condition occurs.

Glow Plug Indicator: Lights up after the key has been turned to the on (#1) position.

FIG. 2-1 D35 TIER2 ONLY

Starting The Engine

2-2 3/10/20

See Figure 2-2. D35 Tier4 Engine Only: Check the Manufacturer’s Manual for the oper-

ation of the engine controller located on the sawmill control panel.

See Table 2-1. IMPORTANT! D35 Tier2 Engine Only: The glow plug sensing relay pro-

vides manual control of glow plug operation. See the table for recommended glow plug on

times.

D35 Tier2 Engine Only: NOTE: The glow plug light will stay on indefinitely when the key

is in the pre-start (1) position. The glow plug light will go out after the engine is started.

CAUTION! Avoid leaving the key in the pre-start (1) position for more

than 30 seconds while the engine is not running. Doing so will drain the

sawmill battery which may reduce its service life.

Engine Start

DANGER! Always be sure the blade is disengaged and all persons are

out of the path of the blade before starting the engine. Failure to do so

will result in serious injury.

FIG. 2-2 D35 TIER4 ONLY

On Times For Manually Operated Glow Plugs

Ambient Temperature Suggested Glow Plug On Time

Less Than 32° F (0° C) 30 Seconds

32 - 60° F (0 -15° C) 25 Seconds

60 - 80° F (15 - 27° C) 15 Seconds

Above 80° F (27° C) 10 Seconds

TABLE 2-1 TIER2 ENGINE ONLY

3H1188-1

Starting The Engine

3/10/20 2-3

DANGER! Operate your engine/machine only in well ventilated areas.

The exhaust gases of your engine can cause nausea, delirium and

potentially death unless adequate ventilation is present.

DANGER! Never operate an engine with a fuel or oil leak. The leaking

fuel or oil could potentially come in contact with hot surfaces and ignite

into flames.

WARNING! Be sure the power feed switch is in the neutral position

before turning the key switch to the on (#1) or accessory (#3) position.

This prevents accidental carriage movement. which may cause serious

injury or death.

WARNING! Do not operate engine without proper and operational

spark arrester/muffler. Sparks emitted from the engine exhaust could

ignite surrounding materials, causing serious injury or death.

CAUTION! Do not crank starter for more than 20 seconds at one time

during starting attempts. Damage to the engine may result.

CAUTION! Let engine idle for 2 minutes before applying load to pre-

vent engine damage.

1. See the engine manufacturer’s manual for lubricating oil recommendations for specific

temperature ranges.

2. Use #2 or better quality diesel fuel for above freezing starting. Use a #1 quality diesel fuel

for below freezing starting.

3. Turn the key switch on the control panel to the on (#1) position.

4. Wait the recommended glow plug on time (See TABLE 2-1)

5. Turn the key switch to the start (#2) position and release.

Engine Shutoff

CAUTION! A minimum 2 minute idle time is recommended to allow the

battery charge to recover before the engine is shut off.

Turn the key switch to the off (#0) position.

Safety

3-1 3/10/20

SECTION 3 MAINTENANCE

Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth-

erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty

conditions.

IMPORTANT! This manual only provides information about additional

procedures or procedures to be performed at different time intervals

than found in the manufacturer's manuals. Refer to the manufacturer's

manual for complete maintenance instructions.

WARNING! Clean sawdust from all guards, vents, control

boxes, or any area where sawdust may gather after every

shift. Failure to do so may result in fire, causing death or

serious injury.

3.1 Safety

Use caution when performing maintenance or service to the engine.

DANGER! Always be aware of and take proper protective measures

against rotating shafts, pulleys, fans, etc. Always stay a safe distance

from rotating members and make sure that loose clothing or long hair

does not engage rotating members resulting in possible injury.

DANGER! Engine components can become very hot during operation.

Avoid contact with any part of a hot engine. The exhaust components

of your engine are especially hot during and following operation. Con-

tact with hot engine components can cause serious burns. Therefore,

never touch or perform service functions on a hot engine. Allow the

engine to cool sufficiently before beginning any service function.

WARNING! Remove the blade before performing any engine service.

Failure to do so may result in serious injury.

WARNING! Always wear proper and necessary safety equipment

when performing service functions. Proper safety equipment includes

eye protection, breathing protection, hand protection and foot protec-

tion.

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