WEIHONG NC65C Manuel utilisateur
上海维宏电子科技股份有限公司
SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD.
Phoenix Double-tool CNC System Users’
Manual
Version: 2019.5 1st Version
Author: Document Department
Weihong Corporation, All Rights Reserved
1Overview............................................................................................................................................1
1.1 NC65C Industrial Personal Computer........................................................................1
1.1.1 Layout ........................................................................................................................1
1.1.2 Mounting Dimension............................................................................................2
1.1.3 Performance ............................................................................................................2
1.2 Main Software Interface ..................................................................................................3
1.2.1 Operator Interface.................................................................................................4
1.2.2 Technician Interface.............................................................................................7
2Commissioning ............................................................................................................................. 10
2.1 Clear I/O Port Alarms.................................................................................................... 10
2.1.1 Clear the E-stop Alarm...................................................................................... 10
2.1.2 Clear the Limit Alarm........................................................................................ 10
2.1.3 Clear the Drive Alarm ....................................................................................... 11
2.2 Set Drive Parameters..................................................................................................... 11
2.3 Clear Drive Alarms.......................................................................................................... 12
2.4 Set Commissioning Parameters................................................................................. 12
2.5 Adjust the Axis Direction ............................................................................................. 14
2.6 Confirm Machine Coordinates of Double Tools................................................... 14
2.7 Execute Analog Machining .......................................................................................... 16
3Quick Start...................................................................................................................................... 17
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3.1 Load a Tool Path.............................................................................................................. 17
3.2 Set the Workpiece Origin ............................................................................................. 17
3.2.1 Set X-axis Workpiece Origin........................................................................... 18
3.2.2 Set Y-axis Workpiece Origin........................................................................... 19
3.2.3 Set Z-axis Workpiece Origin ........................................................................... 19
3.3 Set Valve Control Process ............................................................................................ 20
3.4 Simulate Machining........................................................................................................ 21
3.5 Set the Loading Point for Robots .............................................................................. 21
3.6 Execute Automatic Machining.................................................................................... 22
3.6.1 Use the Standard Machining Mode .............................................................. 22
3.6.2 Use the Remote Machining Mode................................................................. 22
4Common Operations................................................................................................................... 24
4.1 Customize Common Parameters............................................................................... 24
4.2 Execute I/O Port Related Operations...................................................................... 25
4.3 Check System Logs ......................................................................................................... 26
4.4 Generate an Installation Package.............................................................................. 27
4.5 Select a System Language ............................................................................................ 27
5Special Operations....................................................................................................................... 28
5.1 Select the Tool(s) ............................................................................................................ 28
5.2 Measure Height................................................................................................................ 29
5.2.1 Manually Measure Height................................................................................ 30
5.2.2 Measure Height before Cutting ..................................................................... 30
5.3 Execute Jiggle.................................................................................................................... 30
5.4 Execute Y1Y2 Jiggle ........................................................................................................ 31
5.5 Set Safety Light Curtains .............................................................................................. 32
6FAQs.................................................................................................................................................. 33
6.1 Questions during Returning to the Machine Origin........................................... 33
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SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD.
6.1.1 Cannot Detect Origin Signal............................................................................ 33
6.1.2 Incorrect Axis Direction................................................................................... 34
6.1.3 Coarse Positioning Speed is Too Slow........................................................ 34
6.2 Questions about Warnings .......................................................................................... 34
6.2.1 Simulation Result Shows Running Range Exceeded Machine Stroke.
Switch to Log Window to Learn More ...................................................................... 34
6.2.2 Cannot Execute the Operation. The System has not Returned to the
Machine Origin................................................................................................................... 35
6.2.3 The Parser is Busy. Cannot Execute the Operation ............................... 35
6.3 Questions about Alarms ............................................................................................... 35
6.3.1 Limit Alarm ........................................................................................................... 35
6.3.2 Servo Alarm .......................................................................................................... 36
6.3.3 E-stop Alarm......................................................................................................... 36
6.3.4 Alarm of Terminal Board Disconnection................................................... 36
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1Overview
Phoenix Double-tool CNC System (hereinafter referred to as Double-tool CNC
System) consists of hardware and software:
Hardware
•NC65C industrial personal computer
•Lambda 5M terminal board
•DB9M/F cables
Software
Phoenix double-tool software: see Main Software Interface for the introduction of its
main software interface.
1.1 NC65C Industrial Personal Computer
NC65C industrial personal computer, also called NC65C Controller (hereinafter
referred to as NC65C). Compared with NC65A and NC65B, NC65C has faster clock
frequency and memory rate and better antivirus capacity. Additionally, its
performance has improved about 40%, which leads to smoother operation.
NC65C is compatible with the board, FPGA firmware and the unit of NC65B. It can
be applied to various industries when mated with Lambda terminal board.
1.1.1 Layout
The interface layout of NC65C is as follows:
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•LNE (interface of live wire, neutral wire and earth wire): used to connect to
220V power supply.
•USB: used to transmit data with a USB flash disk.
•LAN: transmission rate is 100Mbps.
•Display screen: used to connect to display screen.
•Lambda terminal board: used to connect to Lambda terminal board.
1.1.2 Mounting Dimension
Mounting dimension of NC65C is as follows:
1.1.3 Performance
Performance of NC65C is as follows:
1. Supporting upgrading FPGA program online via the upper control software.
2. Supporting backing up both firmware and program, amending FLASH data, and
verifying and protecting DNA.
3. Supporting Phoenix communication.
4. Supporting PCIE communication.
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5. Strong suitability of hardware
You can select the suitable Lambda terminal board according to the following:
1. Axis number
2. Whether to enable encoder feedback
3. Whether to enable bus communication
6. Operating temperature: -10℃~ 50℃.
7. Powerful operating system:
1. Operating system: Win8.1-32bit
2. CPU: Celeron dual-core N2830, 2.17GHz
3. Memory: 2GB
4. SSD: 60G
1.2 Main Software Interface
According to the operational role and usage scenarios, the software interface can be
divided into the following:
•Operator interface(default interface)
It includes frequently used functions in machining for operators.
In Technician interface, to switch to Operator interface, click System →
Operator Interface.
•Technician interface
It includes rich functions and machine parameters for technicians to debug the
machine tool.
In Operator interface, to switch to Technician interface, click →
Technician.
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1.2.1 Operator Interface
Operator interface is shown as follows:
1. Title bar
2. Axis coordinates display area
3. Tool selecting and machining mode display area
4. Axis direction and mode selecting area
5. Speed control area
6. Function control area
7. Operational buttons
8. Function window
9. CNC status bar
1.2.1.1 Title Bar
This bar consists of the system name, current configuration, current date and time,
and burger button .
Among them, burger button is used to do the following:
•Set parameters.
•Measure height.
•Control valve.
•Enter into NcCloud.
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•Switch to Technician interface.
1.2.1.2 Tool Selecting and Machining Mode Display Area
This area consists of the following:
•Tool selecting area: used to select tools for machining.
See Select the Tool(s) for details.
•Machining mode display area: used to show current machining mode. See
Execute Automatic Machining for how to switch the machining mode.
1.2.1.3 Axis Direction and Mode Selecting Area
This area consists of the following:
•Axis direction buttons
Used to move each axis towards positive/negative direction:
–Press an axis direction button. The machine tool moves at jogging speed.
–Press Rapid and an axis direction at the same time. The machine tool
moves at rapid jogging speed.
–Press several axis direction buttons. The selected axes move at the same
time.
Note: The axis number controlled by axis direction buttons differs in the selected tool number.
•Mode buttons
Used to switch to the following modes:
–Jog: press an axis direction button. The machine tool keeps running until
you release the button.
–HW: the machine tool is controlled by the handwheel.
–Step: click an axis direction. The machine tool moves 0.01mm, 0.1mm,
1mm or customized step size.
The default customized step size is 5mm and the customized step should
not be too large to avoid damage due to misoperation.
Note: Please do not click the axis direction button too frequently because the system
needs a certain time to execute the command.
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1.2.1.4 Speed Control Area
This area consists of the following:
•Current actual speed: used to show current actual speed.
•Feedrate override: used to adjust the feedrate override.
1.2.1.5 Function Control Area
This area is used to do the following:
•Execute common operations, including returning to the machine origin,
returning to the loading point and switching the station.
•Execute jiggle. See Execute Jiggle for details.
•Turn on/off common ports, including water valve, abrasive valve, oil pump,
high pressure valve and lube.
•Enable/disable analog. See Execute Analog Machining for details.
•Enable/disable simulation. See Simulate Machining for details.
1.2.1.6 Function Window
This area is used to show the machining track in real time during machining, analog
or simulation, so as to ensure the proper implementation of the tool path file.
1.2.1.7 CNC Status Bar
This bar is used to check the following:
•Current system status, including Idle, Run, etc.
•System prompts and alarms.
Double click the blank area. Log dialog box will pop up. You can check system
logs in it.
See Check System Logs for details.
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1.2.2 Technician Interface
Technician interface is shown as follows:
1. Menu bar
2. CNC status bar
3. Machine control area
4. Mode control area
5. Function control area
6. Operational buttons
7. Function windows
1.2.2.1 CNC Status Bar
This bar is used to check the following:
•Current system status, including Idle, Run, etc.
•System prompts and alarms.
Double click the blank area. Log dialog box will pop up. You can check system
logs in it.
See Check System Logs for details.
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