HEIDENHAIN TNC 150 B Manuel utilisateur

RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław

Poland

biuro@rgbelektronika.pl

+48 71 325 15 05

www.rgbautomatyka.pl

www.rgbelektronika.pl

DATASHEET

www.rgbautomatyka.pl

www.rgbelektronika.pl

OTHER SYMBOLS:

223 836 05

22383605, 223836 05, 223 83605, 223 836 05

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PLC-Description

HEIDENHAIN TNC 150 B/TNC 150 0

Contouring Control

DR. JOHANNES HEIDENHAIN

Precision Mechanics, Optics and Electronics Precision Graduations

P.O.Box 1260. D-8225 Traunreut Telephone (08669) 31-O

Telex: 56831 Telegramme: DIADUR Traunreut

Issue 11184

Pocket for PLC-PROGRAMMING KEYBOARD-FOIL

Contents

Introduction

Section

Page

Connection and technical data

Connection and technical data TNC 150 B

Connection and technical data TNC 150 Q

Connection of TNC 150 Q

Grounding diagram

Technical data for PLC

Layout of inputs and outputs of PLC-boards

PLC-boards PL 100 B/PL 110 B as first PLC-board

PLC-boards PL 100 B/PL 110 B as second PLC-board

EPROM for the PLC-Programme

B) . 6

B 1) 6

B 2) 7

B2.1) 7

B 2.2) 8

B 2.3) 9

B 2.4) 12

B 2.4.1) 12

B 2.4.2) 13

B 3) 14

Programming of the HEIDENHAIN PLC Cl

Description of the PLC-Commands c 1)

No Operation: NOP c 1.1)

Assignment: = c 1.2)

AND-Command: U c 1.3)

AND-Command with inverted operand: UN c 1.4)

OR-Command: 0 c 1.5)

OR-Command with inverted operand: ON C 1.6)

Exklusive OR-Command: X0 c 1.7)

Exklusiv OR-command with inverted operand: XON C 1.8)

Programming of logic sequences I c 1.9)

Logic sequences with U-commands c 1.9.1)

Logical sequences with UN-commands C 1.9.2)

Logical sequences with O-commands c 1.9.3)

Logic sequence with ON-commands c 1.9.4)

Logic sequence with XO/XON commands c 1.9.5)

Programming of an arbitrary logic sequence C 1.9.6)

Setting and resetting of a marker c 1.10)

Address allocation for PLC-markers c 2)

User markers: Address letter M C2.1)

Markers for the signal exchanges between PLC and NC:

Address letter M c 2.2)

Markers for the axis release: X, Y, Z, IV c 2.2.1)

Markers for axes in position: X, Y, Z, IV c 2.2.2)

Markers for traverse-dependent lubrication impulses: X, Y, Z, IV- C 2.2.3)

Markers for M-S-T-Code-Outputs C 2.2.4)

Markers for coded M-S-T-Code Outputs - C 2.2.4.1)

Markers for decoded M-Code output C 2.2.4.2)

Markers for analogue output of the spindle speed C 2.2.5)

Marker for tapping cycle C 2.2.6)

Markers for the currently activated axis button: X, Y, Z, IV- C 2.2.7)

Markers for selected operating mode C 2.2.8)

Markers for operating mode-code C 2.2.8.1)

Markers for the decoded operating ‘mode-code C 2.2.8.2)

Markers for the first PLC-program cycle after power on and

after interruption of PLC-programme C 2.2.9)

Markers affected by machine parameter 158 c 2.2.10)

Section Page

Markers for inhibiting buttons c 2.2.11) 34

Markers for control status and error messages ___ c 2.2.12) 36

Markers for inhibiting the Servo Loop C 2.2.13) 39

Markers for transfer of actual position values as

nominal values (Teach-in) C 2.2.14) 39

Markers for external buttons and switches C 2.2.15) 40

Marker-d for the PLC-Positioning C 2.2.16) 42

Code for the external selection of TNC-buttons - C 2.2.17) 44

PLC-Inputs and PLC-Outputs:

Address letters E, A C 2.3) 46

I Summary ___- C 2.3.1) 46

Bipolar PLC-outputs for PL 110 B C 2.3.2) 48

Output “Emergency Stop” C 2.3.3) 48

Counters -- c 3) 49

Timers __- c 4) 50

1 Macro-progralmmes 51

Selecting and exiting from the PLC-modes 51

“PLC Programme editor”:

PCE

button

0 52

Keyboard layout for PLC-programming 53

Button functions 54

Programming PLC-commands 55

Call-up of a specific PLC-command 55

Sequential checking of PLC commands 56

Deleting PLC-commands 56

Entering PLC-commands into an existing programme 56

Deleting a PLC-Programme 56

Transfer of a programme from the main memory into

read/write-store 57

Input/Output of PLC-programmes on magnetic tape 57

Operating mabde “PLC-Programme trace function”:

Operating mode “Table E/A/&T/M”:

Off-line PLC pr&rammmg

PLC-command format

PLC-Operation codes for PLC-Commands C 7.2) 61

PLC-Address for PLC-Commands c 7.3) 61

EPROM Add;ress list c 7.4) 61

Standard TNC 150 B 4 TNC 150 Q PLC-program description D) 62

Address list ,_ II D 1) 62

Reference listing for markers, inputs / outputs and timers - D 2) 64

Standard PLC-program for the TNC 150 B / TNC 1513 0 D 3) 68

Terminal layout for input / output signals for

TNC 150 B /TNC 150 Q D 4) 82

Programming list -_ El 83

List of machine paralmeters TNC 150 F) 88

List of markers for signal exchange between PLC and NC _ G) 92

This PLC-description is valid for the controls:

TNC 150versions with ilnterface for an external machine PLC

Transducer inputs: sinusoidal signals Transducer inputs: square wave signals’

TNC 150 B TNC 150 BR

TNC 150 F (without 3D-movement) TNC 150 FR

TNC-versions with PLC-power board(s)

Transducer inputs: sinusoidal signals Transducer inputs: squar’e wave signals

TNC 150 Q TNC 150 QR

TNC 150 W (without 3D-movement) TNC 150 WR

A) Introduction

Logiccircuits operate in binary i.e. two unique, dedicated switching states.

The two possible logic states will be represented by the figures “1” and “0” in this description.

Example:

Switch closed = “1”

Switch open = “0” ’

Lamp on = “1”

Lamp off = “0”

This relationship can be represented with the aid of a function table (truth table). The switch state is

represented as an input variable (operand) El and the lighted lamp as a logic result Al.

Truth Table:

Digital switching signals can be combined (logic circuits). The basic logic elements in the switching

algebra are: AND

NOT

The logic results of digital switching signals can be realised in the following ways:

.through relays

.through integrated circuits

.through software programmes

Since the implementation of logic sequences using software programmes allows greater flexibility in the event

of alterations, the programmable interface (PLC = Programmable Logic Controller) has gained ground in the

application to machine tool control.

The PLC is integrated in the HEIDENHAIN control TNC 1510, giving the following advantages:

.The signals between NC and PLC are markers, making more input and output signals possible and the control

more flexible

.The hardware interface is simplified

.As the PLC programme can be entered at the control, an ex.ternal programming station is unnecessary

.When programming ,the PLC functions, an immediate check is possible

.Machine faults can b’e displayed on the screen

Please note:

We are constantly working on the further development of out TNC-Controls and a certain control may deviate

from the versions described within this manual.

15%, 48 ... 62 Hz

B) Connection and techlnical data

The HEIDENHAIN TNC 150 control is available in two basic versions:

TNC 150 B with interface for external machine adaptation (similar to TNC ‘145 C)

TNC 150 Q with external PLC-power board

Technical data for controls TNC 150 B/TNC 150 Q

Mains voltage supply

Power consumption

Ambient temperature

Selectable 100/l 20/l 40/200/220/240 V + 10 % /

ca. 60 W (with 9” or 12” ‘vDU-screen unit)

Operation 0 ... + 45’C (+ 32 ... + 113’F)

Storage - 30 ... + 70°C (-- 22 ... + 158°F)

Weight Control: 11.5 kg

9”-VDU-screen unit: 6.8 kg,

12”-VDU-screen unit: 10 kg,

PC-power board: 1.2 kg (l-NC 150 Q)

Please note:

All inputs and outputs of the controls TNC 150 B/TNC 150 Q rnay only be connected to circuits having

protective low voltage.

B 1) Connection and technical data TNC 150 B

TNC 150 B is adapted to the machine externally.

The interface of the TNC 150 B function via an internal PLC-program (see section D 3). This program may, if

required, be subjected to slight alterations by the machine tool nanufacturer.

With TNC 150 B only the

inputs EO - E23

and

outputs A0 - A22

are used an extended externally via connectors Jl - J6 (see secl-ion D)

Technical data for control inputs

Potential-free opto-couplers (switched into groups)

Operating voltage max. 30 V; filtered

Optocouplers switched through 2 15v

Optocouplers open f 8V

Loading per input L 1OmA

Technical data of control outputs

Potential-free relay contacts (switched into groups)

Operating voltage max. 30 V =/min. 15 V =/

Operating current per contact max. 50 mA

Permissible load Resistive load;

inductive load only with quenching diode parallel to inductivity.

To prevent welding of contacts during a short circuit, a current limiting resistor of 47 ohms is switched into

series with each contact.

Detailed information coincerning the connection and adaptation of the TNC 150 B is available in the special

interfacing manual.

B 2) Connection and technical data of TNC 150 Q

B 2.1) Connection of TNC 150 Q

With TNC 150 Q a clear and simple arrangement of the control-adaptation system is possible.

Due to loss of power the inputs and outputs of the PLC have been accomodated on one (or two) boards which

are separated from the TNC-unit.

Board 2: Board 1:

PL 100 B Id.-No. 223 836 05 PL 100 B Id.-No. 223 836 05

PL 110 B Id:No. 223 216 05 PL 110 B Id:No. 223 216 05 Multipoint connectors Jl, J2 and J3

for analogue signals

Air exit Air exit (Description: see interface manual TNC 150)

+zv

4 4

4+&V 4 f f I

0 /

-TTl

I \ I-, 1 Transducers

1111 IHandwheel

Magnetic tape

cassette unit

t’ ov t t t

!!’ 7

Air entry VDU-unit

max. 20m

I I

Connecting cable 2 Connecting cable 1

Id.-No. 222 662 .. Id.-Nr. 223 616 __

(12 x 2 x 0.14) (12 x 2 x 0.14)

Standard length 1 m: Standard length 5 m:

Id:No. 222 662 01 Id.-No. 223 616 01

Special lengths on request Special lengths on request

(max. 5 m) (max. 20 m)

1 Installation sizes ::

2 Screen contact

‘iease note:

The total length of cable between TNC 150 Q and Board 2 must not exceed 20 m.

The cable length between Board 1 and Board 2 must not e!xceed 5 m.

B 2.2) Grounding diagram

L-.-.

-----

----

,I3

-.-.-. .-

-.-.-.-.-.-.2i

-.-.

-4 I

/.. .

q# .$sg

Isa.- &”

c;i.

k I

Ct2.

L i b (Z

-.-.-. . . --I

_-_---

_--_--

I L---------.

_.-.-.-.-.-.

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