Watts ORION Rionfuser Instructions d'installation et d'utilisation
IOM-OR-RIONFUSE
Installation, Operation and Maintenance
Rionfuser™ Electrofusion
Processor
WARNING
!
Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use infor-
mation can result in death, serious personal injury,
property damage, or damage to the equipment.
Keep this Manual for future reference.
DANGER
!
Electricity, electrocution and shock hazards.
Local building or plumbing codes
may require modifications to
the information provided. You
are required to consult the local
building and plumbing codes prior
to installation. If the information
provided here is not consistent
with local building or plumbing
codes, the local codes should be
followed. This product must be
installed by a licensed contractor
in accordance with local codes
and ordinances.
WARNING
!
NOTICE
Follow the guidelines listed here for
proper installation, operation, and
maintenance.
2
Table of Contents Page
Important Safety Information ...................................................... 3
Warranty and Limitations of Liability ................................................. 4
Introduction ................................................................... 5
Preface .................................................................... 5
Features ................................................................... 5
Specifications ............................................................... 6
Descriptions of Controls ....................................................... 7
Carrying Case ............................................................ 7
Faceplate Controls.......................................................8-10
Side Panel Controls ....................................................... 10
Output Cable ............................................................ 11
Input Cable ............................................................. 11
Customer Responsibilities ..................................................... 12
Service Recommendations .................................................... 12
Customer Maintenance .................................................... 12
Calibration Recommendations ............................................... 13
Service Contact Information................................................. 13
General Operation ...........................................................14-16
Power Up ................................................................. 14
Rionfuse CF................................................................ 17
Rionfuse PVDF ............................................................. 18
Manual Fusion ............................................................19-20
Completing a Fusion .......................................................21-22
User Menus ...............................................................23-24
Basic User Menu ........................................................... 23
Setting the Date and Time ................................................. 23
Setting the Temperature Units ............................................... 23
Setting the Language...................................................... 24
Smart Scanner........................................................... 24
Advanced User ...........................................................24-25
Short Stab Detect ........................................................ 24
Operator ID ............................................................. 24
Profiles................................................................. 24
Appendix.................................................................... 25
Connecting Multiple Fittings.................................................... 25
Entering Data with the Keypad ................................................. 25
Downloading Data........................................................... 26
Data Stored ............................................................. 26
Downloading to a USB Flashdrive ............................................ 27
Downloading Wirelessly .................................................... 28
General Maintenance......................................................... 29
Changing the Fuse........................................................ 29
Power Sources ............................................................. 30
Utility Power............................................................. 30
Generators.............................................................. 30
Inverters................................................................ 30
Extension Cords ............................................................ 30
Calibration Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Temperature Measurements ................................................... 32
Low Ambient Temperature Warning ........................................... 32
Warning and Error Codes .....................................................33-35
Warning Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Error Codes..............................................................33-35
Congratulations on the purchase of your new Rionfuser-3000LE!
This manual covers the complete installation, operation and maintenance of the Rionfuser-3000LE.
You will also find instruction on testing, commissioning, and troubleshooting the interface.
Getting Started
3
• Please read and understand this instruction manual before using Rionfuser Electrofusion
Processors.
• Do not use or store Rionfuser Electrofusion Processors where volatile gas concentrations may
be present.
• Only properly trained and qualified personnel should operate Rionfuser Electrofusion
Processors.
• Treat electrical equipment as a potential source of ignition and follow proper practices for
working in an explosive atmosphere.
• Power source and Rionfuser Electrofusion Processor must be located out of the trench.
• For protection against the risk of electric shock, connect Rionfuser Electrofusion Processors to
properly grounded outlets only.
• Only use fusion information supplied by the manufacturer of the fitting.
• Under no circumstances should the Rionfuser Electrofusion Processor enclosures be opened.
All warranties are void if the factory seal has been broken.
• Before any fusion is performed, it is the responsibility of the operator to always verify that all
the information displayed is correct per the fitting manufacturer's recommendations for fusing
the attached fitting under the current ambient conditions.
Important Safety Information
It is your responsibility to ensure that this control is safely installed according to all applicable
codes and standards.
Watts is not responsible for damages resulting from improper installation and/or maintenance.
NOTICE
Read manual and all prod-
uct labels BEFORE using
the equipment. Do not use
unless you know the safe
and proper operation of this
equipment. Keep this man-
ual available for easy access
by all users. Replacement
manuals are available at
OrionFittings.com
Do not attempt to service the control. There
are no user serviceable parts inside the control.
Attempting to service the control voids the
warranty.
4
Introduction
Preface
The information contained herein is the technical data and specifications for the following Rionfuser
Electrofusion Processors:
1. Rionfuser LT
2. RF-3000LE USB
3. RF-3000LE Bluetooth®
This publication was written to assist trained personnel in the proper procedures and operating func-
tions of a Rionfuser Electrofusion Processor.
The technical data and advice contained herein are based upon tests and information believed to be
reliable. However, the operator should not rely upon it absolutely for specific applications. All data
is given and accepted at the user's risk and confirmation of its validity and suitability in particular
cases should be obtained independently. WATTS makes no guarantee of results and assumes no
obligation or liability in connection with its advice. The integrity of the piping system is the ultimate
responsibility of the installer. This publication is not to be taken as a license to operate under, or rec-
ommendation to infringe any patents.
Features
The Rionfuser Electrofusion Processor is a reliable, easy-to-use, rugged tool designed to with-
stand conditions found at typical construction sites throughout the world.
The Rionfuser Electrofusion Processor is splash proof and highly shock resistant.
The Rionfuser Electrofusion Processor has an intuitive user interface that is easy to use.
The Rionfuser Electrofusion Processor is equipped with internal memory for data storage and
can be downloaded to determine installation conditions and fusion cycle status.
The Rionfuser Electrofusion Processor can be operated from any AC power source meeting the
input power requirements listed in the Specifications Table on page 6.
Operation of this equipment should only be per-
formed by trained and qualified personnel.
5
Specifications
Parameter Rionfuser LT Rionfuser RF-3000LE
USB
Rionfuser RF-3000LE
Bluetooth
Supply Voltage 97 VAC to 150 VAC
Supply Frequency 47 Hz to 70 Hz
Supply Waveform Sine Wave or Square Wave
Output Current 20 Amps AC
Output Voltage 95 volts AC at 120 Volts Input
Operating Tem-
perature Range
0°F to 120°F
Operating Modes CF, PVDF, Manual
Output Cable
Length
24 feet
Input Cable
Length
12 feet
Fusion Informa-
tion Storage
1000 Fusions
Serial Port 9600, 8, n, 1 N/A N/A
Type A USB Port N/A USB A type connector for
attaching a USB flash drive
to download fusion data.
N/A
Type B USB Port N/A USB B type connector for
attaching the AutoCal®field
calibration system.
N/A
Bluetooth N/A N/A Internal Bluetooth module to
download fusion data to the
EF Utilities app.
Languages English
Fitting Adapters Fixed 4.0 mm Field replaceable 4.0 mm
Environmental
Protection
IP54 Splash Proof
Calibration Interval 2 Years
Warranty 1 Year
Calibration/
Service
Field calibration capable
This device is fully compatible with the AutoCal®field calibration system.*
*AutoCal trademarked owned by EF Technologies
6
Notes
1. References to controls in this section are displayed exactly as they appear throughout the
remainder of this document.
2. The START button may mean START, CONTINUE, OK or SAVE depending upon the context
of the operation being performed at the time.
3. The STOP button may mean STOP, RESET, or CANCEL depending upon the context of the
operation being performed at the time.
4. The UP button and DOWN button are used to scroll through the various menus. These but
tons should be used when the processor menu displays +/- selection options. (UP button for
"+"; DOWN button for "-").
Carrying Case
Descriptions of Controls
RF-3000LE
Rugged Pelican™ case with
lid CLOSED
Rugged Pelican™ case with
lid OPEN
Rugged Pelican™ case with
lid CLOSED
Rionfuser LT
7
Faceplate Controls
Fac
eplate Controls
START button
Replaceable
Display
Shield
UP button
DOWN
button
STOP button
4X20 LCD Display
Temperature Sensor
RF-3000LE Bluetooth
RF-3000LE Bluetooth®
8
START button
Replaceable DisplayShield
UP button
DOWN button
STOP button
4X20 LCD Display
Temperature Sensor
USB Type A Port
USB Type B Port
RF-3000LE-USB
RF-3000LE USB
Faceplate Controls
9
Faceplate Controls
Rionfuser LT
START button
UP button
DOWN
button
STOP button
4X20
LCD Display
Temperature Sensor
Serial Port
Emergency STOP Switch
GFCI
Rionfuser LT
Input Cable
Emergency STOP Switch
Fuse
Output Cable
Buzzer
RF-3000LE
Side Panel Controls
RF-3000LE
Side Panel Controls
10
Cables
Output Cable
Input Cable
RF-3000LE
GFCI
Input Cable
4.0mm Lead Ends
(Field Replaceable Shown)
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