Wacker Neuson RD 12A Manuel utilisateur

0182863en 001 0610

0182863EN

Operator’s Manual

Roller

RD 12A

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation

represents an infringement of valid copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Corporation

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original

instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

Foreword

wc_tx001555gb.fm 3

Foreword

Machines

covered in

this manual

Machine

documentation

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement

parts.

Refer to the separate Repair Manual for detailed instructions on servicing and

repairing the machine.

If you are missing any of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

Wacker Neuson Corporation expressly reserves the right to make technical

modifications, even without notice, which improve the performance or safety

standards of its machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson Corporation reserves the right

to change any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components, contain

or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-

charge of sparks or flames from the engine exhaust. Spark arresters are qualified

and rated by the United States Forest Service for this purpose. In order to comply

with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and

modifications. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

Machine Item Number

RD 12A 0620058, rev 211 and higher

0620320, rev 211 and higher

0620369, rev 211 and higher

Foreword

4 wc_tx001555gb.fm

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

RD 12A Table of Contents

wc_bo0182863en_001TOC.fm 5

Foreword 3

1 Safety Information 9

1.1 Signal Words Used in this Manual ....................................................... 9

1.2 Machine Description and Intended Use ............................................. 10

1.3 Operator Safety while Using Internal Combustion Engines ............... 13

1.4 Service Safety ................................................................................... 14

2 Labels 16

2.1 Label Locations .................................................................................. 16

2.2 Label Meanings .................................................................................. 17

3 Lifting and Transporting 21

3.1 Lifting the Machine ............................................................................. 21

3.2 Tying Down and Transporting the Machine ........................................ 22

4 Operation 24

4.1 Features and Controls ........................................................................ 24

4.2 Control Panel ...................................................................................... 26

4.3 Preparing the Machine for First Use ................................................... 27

4.4 Position of the Operator ..................................................................... 27

4.5 Recommended Fuel ........................................................................... 27

4.6 Roll Over Protection Structure (ROPS) .............................................. 28

4.7 Foldable Roll Over Protection Structure (ROPS) (if equipped) .......... 29

4.8 Rotating Beacon (if equipped) ............................................................ 30

4.9 Backup Alarm (if equipped) ................................................................ 30

4.10 Lighting Equipment (if equipped) ........................................................ 31

4.11 Seat Belt ............................................................................................. 31

4.12 Operator Presence System ................................................................ 32

4.13 Scraper Bars ...................................................................................... 33

4.14 Anti-Vandalism Protection and Machine Access ................................ 34

4.15 Articulation Joint Lockarm .................................................................. 35

Table of Contents RD 12A

6 wc_bo0182863en_001TOC.fm

4.16 Machine Stability .................................................................................36

4.17 Before Starting ....................................................................................37

4.18 Starting ................................................................................................38

4.19 Stopping/Parking .................................................................................41

4.20 Emergency Shutdown Procedure ........................................................42

4.21 Parking Brake ......................................................................................43

4.22 Parking Brake Adjustment ...................................................................44

4.23 Direction and Speed ............................................................................45

4.24 Transmission .......................................................................................46

4.25 Vibration ..............................................................................................47

4.26 Water Spray System ...........................................................................48

4.27 Auxiliary Battery Positive Terminal ......................................................49

4.28 Panel Indicator Lights ..........................................................................50

4.29 Adding Ballast to Rear Drum ...............................................................51

5 Maintenance 52

5.1 Engine Maintenance Schedule ............................................................52

5.2 Roller Maintenance Schedule .............................................................53

5.3 Rear Frame Access .............................................................................54

5.4 Battery .................................................................................................55

5.5 Fuel Filter ............................................................................................57

5.6 Engine Oil and Filter ............................................................................58

5.7 Spark Plug ...........................................................................................59

5.8 Engine Air Cleaner ..............................................................................60

5.9 Grease Fittings ....................................................................................61

5.10 Hydraulic System Cleanliness .............................................................62

5.11 Hydraulic Oil Requirements .................................................................63

5.12 Hydraulic Oil Level ..............................................................................64

5.13 Hydraulic Suction Strainer ...................................................................64

5.14 Changing the Hydraulic Oil & Filter .....................................................65

5.15 Bleeding the Hydraulic System ...........................................................65

5.16 Long-Term Storage .............................................................................65

5.17 Towing Bypass Valve ..........................................................................67

5.18 Towing .................................................................................................68

6 Basic Troubleshooting 70

RD 12A Table of Contents

wc_bo0182863en_001TOC.fm 7

7 Schematics 71

7.1 Electrical Schematic ........................................................................... 71

7.2 Electrical Schematic Components ...................................................... 72

7.3 Hydraulic Schematic ........................................................................... 73

7.4 Hydraulic Schematic Components ..................................................... 73

8 Technical Data 75

8.1 Engine ................................................................................................ 75

8.2 Roller .................................................................................................. 76

8.3 Lubrication .......................................................................................... 76

8.4 Dimensions ......................................................................................... 77

8.5 Sound Measurements ........................................................................ 77

8.6 Vibration Measurements .................................................................... 78

8.7 Hydraulic Pressures ........................................................................... 78

Table of Contents RD 12A

8 wc_bo0182863en_001TOC.fm

RD 12A Safety Information

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1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and

NOTE signal words which must be followed to reduce the possibility

of personal injury, damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

fObey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

fTo avoid death or serious injury from this type of hazard, obey all safety messages that

follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

fTo avoid possible death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

CAUTION!

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

fTo avoid possible minor or moderate injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

Safety Information RD 12A

10 wc_si000516gb.fm

1.2 Machine Description and Intended Use

This machine is a dual drum, ride-on roller. The Wacker Neuson Ride-

On Roller consists of an articulated frame onto which is mounted a

gasoline or diesel engine, a fuel tank, a hydraulic tank, a water tank, a

hydrostatic drive system, two steel drums containing internal eccentric

weights, and an operator’s platform with a ROPS (Roll Over Protective

Structure). The engine powers the hydraulic systems that provide

machine movement and drum vibration. The vibrating drums smooth

and compact the work surface as the machine moves. Machine speed,

direction, and vibration are controlled by the operator from the

operator’s seat on the platform.

The machine is designed as a lightweight roller to be used in the

compaction of sublayers and finish layers of asphalt on roads,

driveways, parking lots, and other types of asphalt-covered surfaces.

This machine has been designed and built strictly for the intended use

described above. Using the machine for any other purpose could

permanently damage the machine or seriously injure the operator or

other persons in the area. Machine damage caused by misuse is not

covered under warranty.

The following are some examples of misuse:

• Using the machine as a ladder, support, or work surface

• Using the machine to carry or transport passengers or equipment

• Using the machine to tow other machines

• Using the machine to spray liquids other than water (i.e., diesel

fuel on asphalt)

• Operating the machine outside of factory specifications.

• Operating the machine in a manner inconsistent with all warnings

found on the machine and in the Operator’s Manual.

This machine has been designed and built in accordance with the

latest global safety standards. It has been carefully engineered to

eliminate hazards as far as practicable and to increase operator

safety through protective guards and labeling. However, some risks

may remain even after protective measures have been taken. They

are called residual risks. On this machine, they may include exposure

to:

• Heat, noise, exhaust, and carbon monoxide from the engine

• Burns from hot hydraulic fluid

• Fire hazards from improper refueling techniques

• Fuel and its fumes

• Personal injury from improper lifting techniques

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