Fayat Group DYNAPAC CA1500 Manuel utilisateur
Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812159201_F.pdf4812159201_F.pdf
Vibratory rollerVibratory roller
CA1500/1800CA1500/1800
EngineEngine
Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)
Cummins QSB 3.3 (IIIB/T4i)Cummins QSB 3.3 (IIIB/T4i)
Deutz TD3.6 (IIIB/T4)Deutz TD3.6 (IIIB/T4)
Serial numberSerial number
10000155xxA012706 -10000155xxA012706 -
10000156xxA010304 - 01688210000156xxA010304 - 016882
10000160xxA012491 -10000160xxA012491 -
10000162xxA015871 - 01600410000162xxA015871 - 016004
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
4812159201_F.pdf2019-10-21
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 7
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Welding ..................................................................................................... 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 15
Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
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Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 20
Hydraulic system....................................................................................... 21
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 21
Tightening torque ...................................................................................... 22
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 23
Steering system ........................................................................................ 23
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
FOPS and ROPS ...................................................................................... 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 25
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Location - decals, CALIFORNIA ............................................................... 29
Safety decals............................................................................................. 29
Info decals................................................................................................. 32
Instruments/Controls ............................................................................................... 33
Control panel and controls ........................................................................ 33
Function descriptions ................................................................................ 34
Warning indication - membrane panel (Keypad)....................................... 37
2000h-Maintenance
4812159201_F.pdf2019-10-21
Display explanations ................................................................................. 37
Machine alarm........................................................................................... 40
Dynapac Sub System (DSS)..................................................................... 41
"MAIN MENU" ........................................................................................... 42
"USER SETTINGS" .................................................................... 42
"SERVICE MENU"...................................................................... 43
"ABOUT"..................................................................................... 44
Operator help when starting...................................................................... 45
Operator help Workmode.......................................................................... 45
Display when activating choice via the button set..................................... 46
Instruments and controls, cab ................................................................... 47
Function description of instruments and controls in the cab ..................... 48
Using the cab controls............................................................................... 49
Defroster ..................................................................................... 49
Heat ............................................................................................ 49
AC/ACC ...................................................................................... 49
ACC - Control panel .................................................................................. 50
Main display screen .................................................................................. 50
ACC - Operation menus............................................................................ 50
Electrical system...................................................................................................... 52
Fuses in the main switchbox ..................................................................... 53
Fuses at master switch (Cummins)........................................................... 54
Fuses at master switch (Deutz)................................................................. 54
Fuse box at master switch ........................................................................ 55
Fuses in cab.............................................................................................. 55
Operation ............................................................................................................................... 57
Before starting ......................................................................................................... 57
Master switch - Switching on..................................................................... 57
Operator's seat - Adjustment..................................................................... 57
Belt reminder............................................................................................. 58
2000h-Maintenance
4812159201_F.pdf 2019-10-21
Operator's seat, comfort - Adjustments..................................................... 58
Control panel, adjustments ....................................................................... 59
Parking brake ............................................................................................ 59
Display - Control........................................................................................ 60
Interlock..................................................................................................... 61
Operator position....................................................................................... 61
View .......................................................................................................... 62
Starting .................................................................................................................... 63
Starting the engine .................................................................................... 63
Driving ..................................................................................................................... 64
Operating the roller ................................................................................... 64
Machine with gear change in separate spring-return switch
(gear position switch).................................................................. 64
Machine with speed limiter (speed potentiometer) - Optional..... 65
Slopes......................................................................................... 66
Machine with TC (Anti-Spin) ....................................................... 67
Slopes (TC (Anti-Spin))............................................................... 67
Interlock/Emergency stop/Parking brake - Check ..................................... 68
Vibration .................................................................................................................. 68
Manual/Automatic vibration....................................................................... 68
Manual vibration - Switching on ................................................................ 69
Amplitude - Changeover ........................................................................... 69
Seismic - (Optional)................................................................................... 70
Adjustable (Variable) frequency - (Optional) ............................................. 70
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) - Optional........................................................................................ 71
Setting limit................................................................................................ 72
Operation CMV ......................................................................................... 72
Braking .................................................................................................................... 73
Normal braking.......................................................................................... 73
2000h-Maintenance
4812159201_F.pdf2019-10-21
Emergency braking ................................................................................... 73
Switching off.............................................................................................. 74
Parking .................................................................................................................... 74
Chocking the drums .................................................................................. 74
Master switch ............................................................................................ 75
Long-term parking.................................................................................................................. 77
Engine ....................................................................................................... 77
Battery....................................................................................................... 77
Air cleaner, exhaust pipe........................................................................... 77
Fuel tank ................................................................................................... 77
Hydraulic reservoir .................................................................................... 77
Tires (All-weather)..................................................................................... 77
Hoods, tarpaulin ........................................................................................ 78
Miscellaneous ........................................................................................................................ 79
Lifting ....................................................................................................................... 79
Locking the articulation ............................................................................. 79
Lifting the roller.......................................................................................... 79
Lifting the roller with jack:.......................................................................... 80
Unlocking the articulation .......................................................................... 80
Towing/Recovering.................................................................................................. 80
Short distance towing with the engine running.......................................... 81
Short distance towing when the engine is inoperative. ............................. 82
Towing the roller........................................................................................ 83
Transport ................................................................................................................. 83
Securing CA1500-CA1800 for loading ...................................................... 84
Operating instructions - Summary ......................................................................................... 87
Preventive maintenance ........................................................................................................ 89
Acceptance and delivery inspection.......................................................... 89
Warranty.................................................................................................... 89
Maintenance - Lubricants and symbols ................................................................................. 91
2000h-Maintenance
4812159201_F.pdf 2019-10-21
Maintenance symbols ............................................................................... 93
Maintenance - Maintenance schedule ................................................................................... 95
Service and maintenance points ............................................................... 95
General ..................................................................................................... 95
Periodic service (service message) - Optional.......................................... 96
Every 10 hours of operation (Daily)........................................................... 97
After the FIRST 50 hours of operation ...................................................... 97
Every 50 hours of operation (Weekly)....................................................... 97
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 98
Every 500 / 1500 hours of operation ......................................................... 98
Every 1000 hours of operation .................................................................. 99
Every 2000 hours of operation ................................................................ 100
Maintenance, 10h ................................................................................................................ 101
Scrapers - Check, adjustment................................................................. 101
Scrapers, Pad-drum ................................................................................ 102
Flexible scrapers (Optional) .................................................................... 102
Air circulation - Check ............................................................................. 103
Coolant level - Check .............................................................................. 103
Diesel engine Check oil level ................................................................. 104
Fuel tank - Filling..................................................................................... 104
Hydraulic reservoir - Check fluid level..................................................... 105
Maintenance, first 50h.......................................................................................................... 107
Hydraulic filter - Replacement ................................................................. 107
Tires - Air pressure - Wheel nuts - Tightening ........................................ 109
Drum gear - Oil change........................................................................... 109
Drum gear - Oil filling .............................................................................. 110
Steering hitch - Tightening ...................................................................... 110
Maintenance - 50h ............................................................................................................... 111
Air cleaner
- Check hoses and connections .............................................................. 111
2000h-Maintenance
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Maintenance measures - 250 h ........................................................................................... 113
Radiator - Check/Cleaning ...................................................................... 113
Rear axle differential (No Spin) - Check oil level..................................... 114
Rear axle planetary gears (No Spin) - Check oil level ............................ 114
Drum - Checking the oil level .................................................................. 115
Drum gearbox - Checking the oil level .................................................... 116
Rubber elements and fastening screws - Check..................................... 116
Battery
- Check condition .................................................................................... 117
Air conditioning (Optional)
- Inspection.............................................................................................. 117
Automatic Climate Control (Optional) - Inspection .................................. 118
Maintenance measures - 500 h ........................................................................................... 119
Radiator - Check/Cleaning ...................................................................... 119
Air cleaner
Checking - Change the main air filter...................................................... 119
Backup filter - Change............................................................................. 120
Air cleaner
- Cleaning................................................................................................ 121
Rear axle differential (No Spin) - Check oil level..................................... 122
Rear axle planetary gears (No Spin) - Check oil level ............................ 122
Drum - Checking the oil level .................................................................. 123
Drum gearbox - Checking the oil level .................................................... 124
Diesel engine - Oil and Filter change ...................................................... 125
Fuel pre-filter - Replacement................................................................... 125
Replacing the fuel filter............................................................................ 126
Hood, hinges - Lubrication ...................................................................... 126
Seat bearing - Lubrication ....................................................................... 127
Maintenance - 1000h ........................................................................................................... 129
Hydraulic filter - Replacement ................................................................. 129
Air cleaner
Checking - Change the main air filter...................................................... 130
2000h-Maintenance
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Backup filter - Change............................................................................. 131
Air cleaner
- Cleaning................................................................................................ 132
Rear axle differential (No Spin) - Oil change........................................... 133
Rear axle planetary gear (No Spin) - Oil change .................................... 133
Drum - Checking the oil level .................................................................. 134
Drum gear - Oil change........................................................................... 135
Drum gear - Oil filling .............................................................................. 135
Steering hitch - Tightening ...................................................................... 136
Radiator - Check/Cleaning ...................................................................... 136
Diesel engine - Oil and Filter change ...................................................... 137
Fuel pre-filter - Replacement................................................................... 137
Replacing the fuel filter............................................................................ 138
Hood, hinges - Lubrication ...................................................................... 138
Seat bearing - Lubrication ....................................................................... 139
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 139
Maintenance - 2000h ........................................................................................................... 141
Hydraulic filter - Replacement ................................................................. 141
Air cleaner
Checking - Change the main air filter...................................................... 142
Backup filter - Change............................................................................. 143
Air cleaner
- Cleaning................................................................................................ 144
Rear axle differential (No Spin) - Oil change........................................... 145
Rear axle planetary gear (No Spin) - Oil change .................................... 145
Drum - Checking the oil level .................................................................. 146
Drum - Oil change ................................................................................... 146
Drum gear - Oil change........................................................................... 147
Drum gear - Oil filling .............................................................................. 147
Steering hitch - Tightening ...................................................................... 148
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Autres manuels Fayat Group Rouleau de puissance
