Batavia PSR-5014 Manuel utilisateur

GMC Power Slip Roll

MODEL: PSR-5014

50” x 14 Ga.

Operation Manual

BATAVIA MACHINERY - 877-528-2809

I Main specification

NO.

MODEL

PSR-5014

Max rolling width

40’’ (1010mm)

50’’ (1280mm)

Max rolling thickness

16gauge(1.5mm)

14gauge(2.0mm)

Rolling diameter

2’’(50mm)

3’’(75mm)

Rotate speed

22rpm

Motor Power

0.75kw

1.5kw

Overall dimension

1285x520x935(mm)

1650x530x960(mm)

Weight

350kg

440kg

II Machinery general safety warnings

1. Misuse of this machine can cause serious injury. For safety, machine must be set up,

used and serviced properly.Read, understand and follow instructions in the operator’s

and parts manual which was shipped with your machine.

2. Wear proper apparel. No loose clothing or jewelry which can get caught in moving

parts. Gloves and rubber soled footwear is recommended for best footing.

3. Do not overreach. Failure to maintain proper working position can cause you to fall

into the machine or cause your clothing to get caught —pulling you into the machine.

4. Keep guards in place and in proper working order. Do not operate the machine with

guards removed.

5. Avoid dangerous working environments. Do not use stationary machine tools in wet or

damp locations. Keep work areas clean and well lit.

6. Avoid accidental starts by being sure the start switch is “OFF” before plugging in the

machine.

7. Never leave the machine running while unattended. Machine shall be shut off

whenever it is not in operation.

8. Disconnect electrical power before servicing. Whenever changing accessories or

general maintenance is done on the machine, electrical power to the machine must be

disconnected before work is done.

9. Machinery must be anchored to the floor.

10. Use the right tool. Don’t force a tool or attachment to do a job it was not designed for.

11. Keep hands in sight and clear of all moving parts and rolling surfaces.

12. All visitors should be kept at a safe distance from the work area. Make workshop

completely safe by using padlocks, master switches, or by removing starter keys.

13. Know the tool you are using —its application, limitations, and potential hazards.

14. General Electrical Cautions :This machine should be grounded in accordance with

the National Electrical Code and local codes and ordinances. This work should be done

by a qualified electrician. The machine should be grounded to protect the user from

electrical shock.

BATAVIA MACHINERY - 877-528-2809

III INSTRUCTION

1. HOW TO FORM CIRCLES IN JUST TWO PASSES.- Length of material necessary to

form the desired size circle is the first consideration in circle forming. To determine

approximate length of material needed, use the formula C=πD.C is Circumference. π

equals 3.1417. D is Diameter. For example, to find the length of material needed(C or

Circumference) to form a circle 4’’ in diameter multiply 3.1417 by 4’’. Result –12.5667 is

the circumference of approximate length of material needed. Cut a few pieces of

material to this length for test forming. Material may have to be lengthened or shortened

depending upon results of the test forming run.

2. TO ADJUST ROLLER- for material thickness, loosen the thumb screw to the right of

the adjusting screws. Turn the adjusting screws to raise or lower the lower pinch roll.

Insert the material between the rolls from the front of the machine and set rolls so the

material fits tightly. Retighten the thumb screws and remove the material from between

the rolls.

3. NO EXACT FORMULA- can be followed when making this adjustment because

material “spring back” varies with the kind of material being formed. Only by test forming

several pieces can the correct adjustments be obtained. Rolls must be adjusted exactly

parallel or the material will spiral during the rolling process.

4. TO OPERATE ROLLER- after diameter adjustments have been made, insert material

from front of roller and turn operating handle in a clockwise direction until about half of

the material has passed through the rolls; if roller is power operated make sure that the

upper pinch roll is rotating in a counter clockwise direction. Then, while feeding material,

raise the idler roll. Continue turning until a half circle has been formed. It is important that

you operate the roller while engaging the cam lever. For if the cam lever is engaged

while the rolls are not turning, a noticeable flat spot or line will be formed across the

width of the material.

5. AFTER HALF CIRCLE- has been formed, reinsert the formed end of the material in to

the roller(as follows illustrated) and turn operating handle in a clockwise direction to form

a complete circle. If roller is power operated, turn switch in a position that allows the

upper pinch roll to rotate in a counter clockwise direction.

6. FRONT AND REAR ADJUSTMENT SCREWS- The four adjustment screws (two

BATAVIA MACHINERY - 877-528-2809

located in the front and two located in the rear) have been built into the left and right side

frames.

The two front adjusting screws enable the operator to raise or lower the pinch roll, so

that the correct gap between the upper and lower pinch roll may be obtained to feed the

desired stock in to the machine.

The left and right rear adjusting screws assist the operator in raising or lowering the idler

roll which determines the degree of bend in the stock that is being fed through the

machine. The right and left side frames are each equipped with a scale to aid the

operator in determining.

7. TO REMOVE THE FORMED PART- lift clamp handle and slide the support lever

handle to the right. The upper pinch roll will rise. Slide the material off roll. If the material

is not long enough or if the formed part is not the proper diameter, additional samples

will have to be made. Thousands of identical parts can be precisely duplicated when

proper adjustment of the roller have been made.

8. REVERSE ROLLING CIRCLES- the same diameter as the diameter of the rolls and

slightly larger, can be formed with the Roller in just one pass. To make the adjustment for

material thickness and to determine the length of material needed, see the instructions

given under “How To Form Circles In Just Two Passes”.

IV Electric System

1, Preparation :The consumer should prepare a 10A power switch. Connect 3x4 mm2+

1x4mm2 yellow/green with the power switch. The earth-line should be connected with

the earth-plate.

2, Operation of the machine

Combine the breaker in the electric appliance box and turn right the power switch. At this

time the indicator lighted, which means the machine had been connected with power

correctly. Pedal down the right starting pedal, the machine rolls clockwise continuously

until loosen the pedal. Pedal down the left starting pedal, the machine rolls on the

contrary of the above direction. If there is some wrong with the machine, push the

lash-up switch on the handle to stop the machine. After the trouble is solved, turn off the

switch to work.

3, Maintenance of the machine

The machine has a compact structure. It is easy to be operated and maintained. Some

problems maybe exist as follows:

BATAVIA MACHINERY - 877-528-2809

1) The indicator lights, the machine can’t work when pedal down the starting pedal, then

turn off the lash-up switch on the handle.

2) The indicator doesn’t light, then combine the breaker in the electric appliance box.

3) The indicator lights and the spindle works, but motor doesn’t work, that means the

connecting wire is loose or disconnected.

4, Electric principle drawing (refer to the attached drawing)

5, Main electric appliance list

No.

Symbol

Name

Quantity

Power switch

Breaker

Transformer

Alternating contactor

Indicator light

Lash-up switch

Motor

BATAVIA MACHINERY - 877-528-2809

Part #

Description

Q’ty

Part #

Description

Q’ty

Protecting Cover

Transmission Shaft

Electric Box

Washer

Stand Body

Bushing

Left Frame

Handle

Right Frame

Adjusting Roller

Bolt M12X50

Driver Roller

Fixing Screw M8x20

Protecting Bracket

Screw M10x20

Auxiliary Roller

Screw M12X35

Square Bushing

Bearing

Supporting Bushing

Screw M8X40

Supporting Bushing

Bolt M12X25

Left Bushing for Driver Roller

Flat Washer

Right Bushing for Driver Roller

Key 10X45

Sleeve for Handle

Key 6X25

Large Chain Wheel

Key 6X40

Small Chain Wheel

Nut M8

Motor

Flat Washer

Link Plate for Motor

Worm Rod

Gear

Lock Spring

Driver Gear

Flat Washer

Driven Gear

Chain

Gear Wheel Shaft

Emergency switch

Washer

Pole

Adjusting Washer

Box cover

Bolt for Adjusting Roller

Pedal switch

Bolt for Auxiliary Roller

Parts List of ESR1300X1.5

BATAVIA MACHINERY - 877-528-2809

BATAVIA MACHINERY 877-528-2809

Note: This manual is only for your reference. Owing to the continuous improvement of

the machine, changes may be made at any time without obligation on notice. And

please note the local voltage while operating this electric machine.

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