Vivitek D5500 series Manuel utilisateur

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Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

PROJECTOR

D5500 Serial

SERVICE MANUAL (Rev.00)

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

DLP DIGITAL PROJECTOR Rev.00

Model Name: D5500 Serial

Revision Description Date

00 Preliminary 07/28/2008

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

CONTENTS

1. COMPLIANCE OF SAFE REPAIR .........................................................………………………………..…….……5

1-1. Caution during disassembling and assembling ..................……………………………………..…….……5

1-2. Lamp .......... ..............................................................……………………………………………….……….….5

1-3. Lens ............................................................…………………………………………………….…………….….5

2. SPECIFICATIONS .........................................................…………………………………………………………..…6

2-1. Optical Specifications ……………………………………………………………………………………..………6

2-2. Electrical Specifications ……………………………………………………………………………..……………7

2-3. Mechanical Specifications …………………………………………………………………………………...….8

2-4.Environmental considerations…………………………………………………………….………….……...….8

2-5. Views of projector parts……………………………………………………………………………………………9

2-6. Top features…………………………………………………………………………………………………….…..11

2-7. Terminal panel features.………………………………………………………………………………….………14

2-8. Remote control parts…………………………………………………………………………………………..…16

2-9. Inserting the remote control batteries……………………………………………………………………..….18

2-10. Block Diagram ……………………………………………………………..……………………………..…..…19

2-11. Explanation of the block diagrams …………………………………………...………..……………………20

2-12. Wire Location ……………………………………………………………..….……………………………...…..22

3. TROUBLE SHOOTING ……………………………………………………………………………….……………..…23

3-1. Operation check ………………………………………………………..…………………………………………23

3-2. Main Board check ……………………………………………………………………………………………..….24

3-3. LED State Indications ………………………………………………………….………………………………...26

4. DISASSEMBLY AND ASSEMBLY ………………………………………….…………………………………..…….27

5. ADJUSTMENT………………………………………………………………………………………………………..….57

5-1. Step of Into Service mode………………………………………….…………………………..………………..57

5-2. Calibrate VGA (1024 x 768 @ 60Hz)………….....................................................................……………....58

5-3. Calibrate YUV…………………………………………………………………………………….…………..…….59

5-4. Calibrate Video……………………………………………………………………………………………………..60

5-5. Color Wheel Index Adjustment……………………………………………………………….………….……..63

5-6. Focus Adjustment…………………………………………………………………………………………………65

6. SECURITY NOTICE………………………………………………………………………………………………..…...72

6-1. Preventing the Unauthorized Use of the Projector……………………………..………………………..….72

6-2. Unlocking the Projector…………………………………………………………………………………..……...74

6-3. Security function notice………………………………………………………………………………………….74

7. Circuit Protections ………………………………………………………………………………………………….....75

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

7-1. Fuse ………………………………………………………………………………………………………………..75

7-2 Thermostat ………………………………………………………………………………………………………...76

7-3 Bimetal ……………………………………………………………………………………………………………..77

7-4 Lamp Interlock Switch …………………………………………………………………………………………..78

8. Maintenance …………………………………………………………………………………………………………...79

8-1 Cleaning the projector …………………………………………………………………………………………..79

8-2 Replacing Consumable Parts ………………………………………………………………………………….83

9. Factory Preset Display Modes ……………………………………………………………………………………..87

10. Spare part list ………….…………….…..……………………………………………………….……………….…91

11. Required adjustments when the parts replaced ………………………………..……….….…………………96

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

1.COMPLIANCE OF SAFE REPAIR

Be sure to read this Service Manual before providing services. In the projector, full consideration is taken

to ensure the safety for a fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described

in this Service Manual so that the safety is kept when providing services. Moreover, be sure to observe the notice described

in the Instruction Manual. Pay attention to the following during service inspection.

1-1. Cautions during disassembling and assembling

1.This equipment contains parts under high voltage. When making repairs, etc. Be sure to pull out the power

plug beforehand to insure safety.

2. Parts may be very hot immediately after use. Make sure the equipment has cooled off sufficiently before

carrying out repairs.

3. Make sure that parts and screws and wiring, etc. are returned to their original positions. Tube, tape and

other insulation materials have been used for safety reasons. The internal wiring has been designed to

avoid direct contact with hot parts or parts under high voltage when using clamps or other tools.

4. The parts used in this device have special safety features such as flame-resistance and anti-voltage

properties. When replacing parts, always use parts supplied from the factory.

5. After finishing operations make sure that all parts and wires have been returned to their original position

and that there has been no deterioration of the area around the location that was worked on.

6. Be sure to use an earth band (wrist band) during repair and inspection.

1-2. Lamp

During current conduction, the lamp is in the high-temperature state. In this case, pay careful attention

because a high voltage is used. When replacing a lamp, replace it after confirming that the lamp has gotten

cold sufficiently.

1-3. Lens

Do not look through a lens during projection. This damages your eyes.

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

2. SPECIFICATIONS

This section provides technical information about the projector's performance.

2-1. Optical Specifications

Item Description

Projection system Single DLP®chip, 5 segment color wheel

Resolution 1024 x 768 pixels* (up to UXGA @ 60 Hz, up to SXGA+ @ 60 Hz on DVI-D)

Lamp 260 W AC (230 W in Eco mode), Dual lamp system

Image size (diagonal) 50" - 200" / 1.27m - 5.08m (GC805G)

40" - 500" / 1.02m – 12.7m (GB942G, GB940G, GB949G, GB957G)

Lens options

GC805G: Power focus, throw ratio 0.77:1, F2.0, f=11.4 mm

GB942G: Power zoom and focus, throw ratio 1.33-1.79:1, F1.8-2.3, f=19.3-25.8 mm

GB940G: Power zoom and focus, throw ratio 1.78-2.35:1, F1.7-1.9, f=26-34 mm

GB949G: Power zoom and focus, throw ratio 2.22-4.43:1, F2.1-2.9, f=32-63 mm

GB957G: Power zoom and focus, throw ratio 4.43-8.3:1, F2.2-3.1, f=63.5-117.4 mm

Lens shift Vertical + 0.5V, Horizontal +/- 0.1H (GB942G, GB940G, GB949G, GC805G)

*Effective pixels are more than 99.99%

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

2-2. Electrical Specifications

Item Description

Inputs

1 Analog RGB (Mini D-Sub 15P), 1 Analog RGB R/Cr, G/Y, B/Cb, H, V

(BNC x 5), 1 Digital RGB (DVI-D 24P), 1 Component Y, Cb/Pb, Cr/Pr

(RCA x 3), 1 Component (Mini D-Sub 15P) shared with COMPUTER 1

IN, 1 S-Video (Mini DIN 4P), 1 Video, 3 Stereo Mini Audio, 2

(L/R) RCA Audio.

Outputs 1 RGB (Mini D-Sub 15P), 1 Stereo Mini Audio, 1 Screen Trigger

Control 1 PC Control Port (D-Sub 9P)

USB Port 1 B Type (for Service)

LAN Port RJ-45

Video Compatibility NTSC, NTSC4.43, PAL, PAL-60/N/M/B/G/H/I), SECAM, HDTV: 1080i, 720p, SDTV:

576p, 576i, 480p, 480i

Scan Rate Horizontal: 15 kHz, 31 to 90 kHz (RGB: 31 kHz or over) Vertical: 50 Hz to 85 Hz

Video Bandwidth RGB: 100 MHz (-3dB)

Color Reproduction 16.7 million colors simultaneously, Full color

Horizontal Resolution NTSC / NTSC4.43 / PAL / PAL-M / PAL-N / PAL60: 540 TV lines

SECAM: 300 TV lines

RGB: 1024 dots (H) x 768 dots (V)

External Control RS232, IR, LAN

Sync Compatibility Separate Sync / Composite Sync / Sync on G

Built-in Speakers 3W x 2

Power Requirement 100 - 240V AC, 50/60Hz

Input Current 7.7A

Power Consumption

655W in Dual Lamp Normal mode / 580W in Dual Lamp Eco mode

350W in Single Lamp Normal mode / 315W in Single Lamp Eco mode

< 30W in Standby mode Normal

< 5W in Standby mode Power saving

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

2-3. Mechanical Specifications

Item Description

Dimensions

19.9" (W) x 7.6" (H) x 15.2" (D)

505 mm (W) x 192 mm (H) x 385 mm (D)

(not including protrusions)

Weight 45.1 lbs/20.5 kg

2-4. Environmental Considerations

Item Description

Operational Temperatures 41° to 104°F / 5° to 40°C, 10% to 90% humidity (non-condensing)

Storage Temperatures 14° to 140°F (-10° to 60°C), 5% to 90% humidity (non-condensing)

Optional

Parts

The parts listed below are optionally available. When ordering those parts, specify the item name and

Model No. to the sales dealer

Standard Zoom Lens : GB940G

Long Zoom Lens : GB949G

Ultra Long Zoom Lens : GB957G

Short Zoom Lens : GB942G

Fixed Short Zoom Lens : GC805G

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

Delta Elec. Inc. Vivitek rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

2-5. Views of projector parts

1. Top

view

TEM

ABEL

ESCRIPTION

PAGE

Lens control panel

See Lens Controls

Right-hand speaker

Lamp cover

Remove cover to replace lamp or color wheel

Exhaust vent

Exhaust vent – do not obstruct

Rear intake vent

Rear cooling intake – do not obstruct

OSD control panel

See OSD Controls and Status LEDs

Left intake vent

Left-hand cooling intake – do not obstruct

Left-hand speaker

THE TRUSTED SOURCE FOR PROJECTOR LAMPS AND ACCESSORIES

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