VETRON 5064 Manuel utilisateur
5064 / 5164 » SERVICE MANUAL
02/2021
5064 / 5164 » SERVICE MANUAL
02/2021
© VETRON | TYPICAL GmbH
Clara-Immerwahr-Str. 6
67661 Kaiserslautern, Germany
Tel.: +49 6301 320 75 - 0
Fax: +49 6301 320 75 - 11
info@vetrontypical.com
www.vetrontypical.com
All rights reserved.
The instructions for use, service instructions, parts lists are protected by copyright. Any reuse of the
content outside the copyright is without the written consent of VETRON | TYPICAL GmbH inadmissible
and punishable.
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of the manufacturer. Moreover, liability is excluded.
Reserve technical changes!
The contents were carefully prepared and checked by the publisher. Due to continuous develop-
ments, illustrations, functional steps and technical data may dier slightly.
Updating the documentation
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CE marked after §7 Prod SG
03
02/2021
VETRON 5064 Welding Machine
CONTENTS
01. PREFACE
07 01. SAFETY INSTRUCTIONS
08 02. SYMBOLISM
09 03. DANGER NOTES
10 04. PRODUCT INTRODUCTION / INTENDED USE / CONFORMITY DECLARATION
11 05. TECHNICAL DATA
12 06. TRANSPORT - PACKAGING - DISPOSAL - STORAGE
FIRST COMMISSIONING / DECOMMISSIONING
02. OPERATING ELEMENTS
13 01. OVERVIEW
14 02. VETRON OPERATING FIELD P107
15 03. HOTKEY
16 04. ELCTRONIC HANDWHEEL & FEED BUTTON
17 05. CONTROL & MAIN SWITCH
18 06. PEDAL
19 07. LIGHT
04 02/2021
VETRON 5064 Welding Machine
CONTENTS
03. WELDING WHEELS
21 01. WELDING WHEELS
22 02. CUTTING WHEELS
23 03. PULLER WHEELS
04. COMMISSIONING & WELDING
25 01. GENERAL INFORMATION ABOUT WELDING | WELDING PRINCIPLE
26 02. DEFAULT PROGRAM
27 03. ACCESS RIGHTS
28 04. FIRST COMMISSIONING
28 05. SWITCHING ON/OFF
29 06. SELECT LANGUAGE
30 07. WHEEL CHANGE
32 08. CHANGE PROGRAM
33 09. COOLING SET
34 10. WELDING - MANUAL INTERVENTION DURING WELDING
35 11. CONTINUOUS WELDING PROGRAMS
36 12. INTERVAL WELDING PROGRAMS
38 13. SPOT WELDING
39 14. CUT & SEAL
40 15. CHAIN WELDING PROGRAM
42 16. ERROR MESSAGES DURING WELDING
05. PROGRAMMING
45 01. CREATE NEW PROGRAM
46 02. CONTINUOUS WELDING AT CONSTANT SPEED
48 02.01. CONTINUOUS WELDING AT DYNAMIC SPEED
50 02.02. INTERVAL WELDING AT CONSTANT SPEED
52 02.03. SPOT WELDING
53 02.04. CUT & SEAL AT CONSTANT SPEED
54 02.05. CUT & SEAL AT DYNAMIC SPEED
05
02/2021
VETRON 5064 Welding Machine
CONTENTS
55 03. CREATE PROGRAM CHAIN
57 04. SAVE
58 05. PROGRAM CHANGE VIA PARAMETERS
60 06. PROGRAM PARAMETER LIST
66 07. MACHINE PARAMTER LIST
74 08. CANCEL
06. ADMINISTRATION
75 01. READ / WRITE PROGRAMS / SETTING MANAGEMENT
78 02. UPDATE THE OPERATING PROGRAM
07. MAINTENANCE & CARE
79 01. SONOTRODE & WELDING WHEEL CLEANING
80 02. FAN
81 03. GREASE
08. ADJUSTMENT
83 01. IMPORTANT ADVISE REGARDING ADJUSTMENT
84 02. LATERAL ADJUSTMENT OF THE SONOTRODE
85 03. MACHINE PARAMETERS
86 04. RESETTING THE MACHINE PARAMETERS
87 05. HEIGHT MEASURING SYSTEM
89 06. PNEUMATIC CONNECTION
90 07. PULLER
09. SUPPORT
91 01. SUPPORT FORMULAR
06 02/2021
VETRON 5064 Welding Machine
CONTENTS
07
02/2021
VETRON 5064 Welding Machine
01. PREFACE
01. SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
These operating instructions, the safety instructions and the
warning symbols on the machine are intended to ensure the safe
operation of the machine in order to prevent the risk of accidents
and injury to you and others. Before commissioning, read the
safety instructions and the operating instructions of the motor
manufacturer.
» The machine may only be operated in accordance with its
intended purpose (for example, welding medium to heavy
materials and the associated protective equipment. The
relevant country-specific safety regulations must also be
observed.
» The machine must only be commissioned after the relevant
operating instructions have been taken into consideration
and by appropriately instructed operators.
»These operating instructions are to be stored at hand.
» The connection cable must be provided with a country-spe-
cific approved mains plug. The mains plug must only be
connected to grounded sockets. Here a qualified specialist
is necessary.
» The machine must always have a grounding. Only over this
is a normal operation of the machine to ensure.
» The danger and safety instructions attached to the machine
must be followed.
» When replacing welding tools such as rollers, cutter and
tape guide, when leaving the workplace and during main-
tenance, etc., the machine must be disconnected from the
mains.
-> Press the main switch or pull out the mains plug.
» After switching o always plan cooling down period. Other-
wise there is a risk of burns!
» Machines with compressed air components must be
disconnected from the compressed air supply and the
residual pressure released before repair or maintenance
work. Exceptions to this are performance tests or specific
settings.
» Repairs and all maintenance work should only be carri-
ed out by qualified personnel or appropriately instructed
persons.
» It is important to ensure that the anvil and sonotrode wheel
are always kept clean.
» Work on electrical equipment must only be carried out by
qualified specialists.
-> If errors are detected, stop the machine immediately.
» Work on parts and equipment that are live is not permitted.
The machine must be disconnected from the mains.
» For repairs, only spare parts approved by VETRON may be
used. In case of infringement the guarantee expires.
»The machines are to be used only for the purpose intended.
» If oils, greases, etc., used for the machines and accesso-
ries, get in your eyes or on your skin, or should you swallow
any of these fluids, wash them immediately and thoroughly,
or seek medical attention immediately ,
» Commissioning of the machine is prohibited until it has
been determined that the entire welding unit complies with
the provisions of the EC directive and the declaration of
conformity has been created.
POINTS TO NOTE BY THE OPERATOR
» As part of the machine, this operating manual must be
available to operating personnel at all times. Before using
the machine for the first time, the operator must read this
operating manual.
» The operator has to ensure that the machine is only opera-
ted in perfect condition.
» The operator must ensure that no safety devices are remo-
ved or disabled.
» The operator must ensure that only authorized or properly
instructed persons work on the machine.
OPERATING AND SPECIALIST PERSONNEL
» As part of the machine, this operating manual must be
available to operating personnel at all times. Before using
the machine for the first time, the operator must read this
operating manual.
» The operating personnel are responsible for setting up,
operating and cleaning the machine and responsible for the
elimination of faults.
» Qualified personnel include people with specialist training
in electrical / electronics, pneumatics and mechanics.
-> Lubrication, maintenance, repair and adjustment is your
responsibility.
» The operator must refrain from any operation that the safe-
ty of the machine is impaired.
1. Jewelry, necklaces and rings - must not be worn.
2. The clothes should be tight.
3. Only authorized persons may be present in the danger
area.
» If changes occur to the machine that aect safety, they
must be reported immediately to the operator.
» The specialist personnel – persons with training in elec-
trical / electronics and mechanics – are responsible for
the lubrication, maintenance, repair and adjustment of the
machine.
» Before starting adjustment and repair work, the main
switch must be switched o and secured against reclosing.
» Work on parts that are under tension should be avoided.
Exceptions are regulated by EN 50110. After maintenance
and repair work, the protective covers must be replaced.
» Operating and specialist personnel are obliged to observe
the safety instructions in the operating instructions during
all work.
08 02/2021
VETRON 5064 Welding Machine
01. PREFACE
02. SYMBOLISM
DANGER!
This symbol in combination with the
word DANGER, indicates an imminent
danger that may result in serious injury
or death.
WARNING!
This symbol in combination with the
word WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in serious injury or death
ATTENTION!
This symbol in combination with the
word ATTENTION may indicate a
potentially hazardous situation that
could result in minor personal injury
.
DANGER OF CUTS!
This symbol indicates that there is an
increased risk of cuts here
.
CRUSHING!
This symbol indicates that there is a
heightened risk of crushing
RISK OF BURNS!
This symbol indicates that there is an
increased risk of burning here.
MAGNET!
This symbol indicates that there is a
magnet field.
SAFETY SCREW!
This symbol displays that this screw
should not be loosened.
INFORMATION!
This symbol displays information.
ADVICE!
This symbol indicates important information.
HARMFUL TO HEALTH!
May damage certain organs. Can lead to
immediate and long-term massive impair-
ment of health, cause cancer, damage
genetic material, fertility or development.
May be fatal if infiltrated into the respiratory
tract.
HAZARD TO WATERS!
May cause acute or long-term damage to
aquatic organisms such as fish, aquatic
insects and aquatic plants in low concentra-
tions.
PROTECTIVE EARTHING!
Earthing one or more points of a network,
installation or equipment for the purpose of
electrical safety.
1
2
OFFON
DANGER LABEL
Do not work the machine without finger
guard and safety covers!
Before adjusting, cleaning, etc. switch o
the main switch on the control!
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