Vaillant ecoMAX 618/2 E Manuel utilisateur
For the installer
Flue installation instructions
ecoMAX 613/2 E
ecoMAX 618/2 E
ecoMAX 622/2 E
ecoMAX 635/ E
ecoMAX 824/2 E
ecoMAX 828/2 E
ecoMAX 835/ E
ecoMAX pro 18 E
ecoMAX pro 28 E
ecoTEC plus 612/3
ecoTEC plus 615/3
ecoTEC plus 618/3
ecoTEC plus 624/3
ecoTEC plus 630/3
ecoTEC plus 824/3
ecoTEC plus 831/3
ecoTEC pro 28/3
GB
Air flue duct for use ith ecoMAX
and ecoTEC boilers
834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 1
834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 2
OVERVIEW
PART 2 CONCENTRIC 80/125
PART 1 Pages 4 - 35
Standard Concentric Systems Ø 60/100
(Galvanized steel air duct/plastic flue duct)
PART 2 Pages 37 - 57
Optional Concentric System Ø 80/125
(Galvanized steel air duct/plastic flue duct)
PART 2 CONCENTRIC 80/125 PART 1 CONCENTRIC 60/100
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CONTENTS: PART 1 CONCENTRIC 60/100
Page
The air/flue duct must be installed by a suitably
qualified service provider, which is responsible
for observing the relevant specifications,
regulations and standards.
Requirements
Planning the air/flue duct
layout
Regulations and standards to be observed 5
Alternative termination accessories available 6
Maximum flue lengths for ecoMAX 11
Maximum flue lengths for ecoTEC 12
§
Installation of the vertical air/flue duct 31
Installation of the horizontal air/flue duct 15
Installation of the black terminal kit 24
Fitting air/flue duct extensions
Installing the air/flue duct sliding sleeve
How to add extensions 34
How to install elbows 35
14
Installation of the variable termination kit 26
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5
PART 1 CONCENTRIC 60/100
REQUIREMENTS
Regulations and
standards to be
observed
§
☞Vaillant ecoMAX/ecoTEC boilers
are certified as heating boilers
with corresponding flue systems
according to EC Directive
90/396/EEC on gas-fired devi-
ces. This installation manual is
covered by this certification and is
referred to in the design approval
test certificate.
☞These instructions should be read
in conjunction with the instructions
for installation and servicing
supplied with the boiler.
☞Ensure also that all legislation,
rules, regulations and directives
mentioned in the installation
instructions are observed.
☞The installation of the boiler and
its flue must be carried out by a
competent person who is
registered with CORGI (The
Council for Registered Gas
Installers).
☞The installation of the boiler and
flue must be in accordance with
the Gas Safety (Installation and
Use) Regulations 1998 and the
Building Regulations and
BS 5440 Part 1.
☞The requirements for flue
termination detailed in the boiler
installation instructions must be
observed.
☞Two types of flue system are
available for ecoMAX/ecoTEC
boilers. The standard concentric
flue system (100 mm outside
diameter) and a larger diameter
concentric system (125 mm
outside diameter) which allows
longer air/flue duct lengths to be
achieved.
☞The air/flue duct operates at very
low temperatures therefore no
clearance is necessary between
the air duct and adjacent
services.
☞Ensure while installation work is
being carried out that no debris
such as swarf, filings or fragments
of mortar are allowed to remain
in the air/flue duct.
834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 5
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
303 936
Optional connection accessories
Telescopic offset section
Telescopic extension
440 mm - 690 mm Ø 60/100
6
PLANNING THE AIR/FLUE DUCT LAYOUT
Alternative termination accessories available
Air/flue duct extensions, concentric
470 mm - Ø 60/100
Air/flue duct extensions, concentric
970 mm - Ø 60/100
Air/flue duct extensions, concentric
1970 mm - Ø 60/100
Bends (PP), concentric (pack of 2)
45° - Ø 60/100
Elbow, concentric
87° - Ø 60/100
Flue support clips (pack of 5), Ø 100
Sliding sleeve (PP) Ø 60/100
Adjustable roof tiles for pitched roof
303 900 = Vertical air/flue duct (black)
303 930 = Horizontal air/flue duct (only ecoMAX)
303 933 = Horizontal air/flue duct
303 936 = Horizontal telescopic air/flue duct
Accy. No. 303 900
303 919
303 906
303 902
303 903
303 905
303 911
x
303 910
303 821
303 915
009076 black
x
x
x
x
x
x
x
x
x
303 930 303 933
Black terminal kit for horizontal air/flue duct 303 934
Adjustable flue support clips (pack of 3); Ø100 303 935 x
Variable termination kit - black *) 303 942
Extension pipe for variable termination kit VTK
Ø60 mm 1 m - black *) 303 943
87°elbow for variable termination kit - black *) 303 944
45°bend for variable termination kit - black (2 pieces) 303 945
Variable termination kit - white *) 303 946
Extension pipe for variable termination kit VTK
Ø60 mm 1 m - white *) 303 947
87°elbow for variable termination kit - white *) 303 949
45°bend for variable termination kit - white (2 pieces) 303 948
Flexible pitched roof seal 303 980 x
Flat roof penetration collar 009 056 x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
*) delivered with support clips
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PART 1 CONCENTRIC 60/100
PLANNING THE AIR/FLUE DUCT LAYOUT
Fig. 1.1: Extensions, Ø 60/100
Fig. 1.3: Flue support clips, Ø 100/Ø 80
Flue support clips, Ø 100 (pack of 5)
Vaillant Accy. No.: 303 821
☞Use one clip per extension to
support the air/flue duct.
18
27
18
27
18
27
Fig. 1.2: Elbow joints, Ø 60/100
Elbow, 87°, Ø 60/100
Vaillant Accy. No.: 303 910
Bends, 45° (pack of 2),
Ø 60/100
Vaillant Accy. No.: 303 911
Air/flue duct extension 470 mm
Ø 60/100
Vaillant Accy. No.: 303 902
Air/flue duct extension 970 mm,
Ø 60/100
Vaillant Accy. No.: 303 903
Air/flue duct extension 1970 mm,
Ø 60/100
Vaillant Accy. No.: 303 905
GU_LAZ 70/0
GU_LAZ 72/0
250
Fig. 1.4: Flue support clips, Ø 100
Adjustable flue support clips, Ø 100
(pack of 3)
Vaillant Accy. No.: 303 935
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PLANNING THE AIR/FLUE DUCT LAYOUT
155
Fig. 1.7: Sliding sleeve, Ø 60/100
Sliding sleeve (PP), Ø 60/100
Vaillant Accy. No.: 303 915
290 –374
33 –56
Fig. 1.6: Offset section, Ø 60/100
Offset section, Ø 60/100
Vaillant Accy. No.: 303 919
303919_IAx
498
132
255
Fig. 1.8: Adjustable roof tile for pitched roof
Adjustable roof tile for pitched roof
Vaillant Accy. No.: 009 076 (black)
GU_LAZ 41/0
440 –690
Fig. 1.5: Telescopic extension, Ø 60/100
Telescopic extension (PP), Ø 60/100
440 mm - 690 mm
Vaillant Accy. No.: 303 906
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153
130
390
Fig. 1.10: Flat roof penetration collar
Flat roof penetration collar
Vaillant Accy. No.: 009 056
PLANNING THE AIR/FLUE DUCT LAYOUT
Fig. 1.11: Black terminal kit
Fig. 1.12: Variable termination kit
Variable termination kit - black
Vaillant Accy. No.: 303 942
For 303 933 and 303 936 only
Variable termination kit - white
Vaillant Accy. No.: 303 946
For 303 933 and 303 936 only
Black terminal kit for horizontal
air/flue duct
Vaillant Accy. No.: 303 934
For 303 933 and 303 936 only
PART 1 CONCENTRIC 60/100
495
132
495
Fig. 1.9: Flexible pitched roof seal
Flexible pitched roof seal (black)
Vaillant Accy. No.: 303 980
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PLANNING THE AIR/FLUE DUCT LAYOUT
Fig. 1.15: 45° bend
45° bend for variable termination kit
- black
Vaillant Accy. No.: 303 945
45° bend for variable termination kit
- white
Vaillant Accy. No.: 303 948
Fig. 1.14: 87° elbow
87° elbow for variable termination kit
- black
including 1 support clip
Vaillant Accy. No.: 303 944
87° elbow for variable termination kit
- white
including 1 support clip
Vaillant Accy. No.: 303 949
Fig. 1.13: Extension Ø 60 1 m pipe
Extension pipe for variable
termination kit Ø 60 mm 1 m - black
including 1 support clip
Vaillant Accy. No.: 303 943
Extension pipe for variable
termination kit Ø 60 mm 1 m - white
including 1 support clip
Vaillant Accy. No.: 303 947
80
Flue support clip, Ø 60 mm
delivered with kits
Fig. 1.16: Flue support clip, Ø 60 mm
834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 10
Ce manuel convient aux modèles suivants
16
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