Vaillant EcoCRAFT exclusive Manuel utilisateur

For the operator

Operating instructions

ecoCRAFT exclusive

VKK GB ..6/3-E R1

GB, IE

Operating instructions

Publisher/Manufacturer

Vaillant GmbH

Berghauser Str. 40 D-42859 Remscheid

Tel. +49 21 91 18‑0 Fax +49 21 91 18‑2810

[email protected] www.vaillant.de

Contents

2Operating instructions ecoCRAFT exclusive 0020149575_01

Contents

1 Safety ............................................ 3

1.1 Action-related warnings ................. 3

1.2 Intended use .................................. 3

1.3 General safety information............. 4

2 Notes on the documentation ...... 7

2.1 Observing other applicable

documents ..................................... 7

2.2 Storing documents......................... 7

2.3 Validity of the instructions .............. 7

3 Product description..................... 7

3.1 Identification plate.......................... 7

3.2 Opening the front flap .................... 7

3.3 Overview of the operator control

elements ........................................ 7

3.4 Benchmark..................................... 9

3.5 CE label ....................................... 10

4 Operation.................................... 10

4.1 Starting up the product ................ 10

4.2 Switching off the product's

functions ...................................... 14

4.3 Carrying out the flue gas

analysis........................................ 15

5 Troubleshooting ........................ 15

5.1 Detecting and rectifying faults...... 15

5.2 Checking the product status ........ 16

5.3 Status code meanings ................. 16

5.4 F.22 Risk of dry fire...................... 16

5.5 F.28 No ignition on start-up ......... 16

5.6 F.29 Flame goes out during

operation...................................... 17

5.7 F.32 Risk of flue gas exit ............. 17

6 Care and maintenance .............. 17

6.1 Maintenance ................................ 17

6.2 Caring for the product .................. 17

7 Decommissioning...................... 17

7.1 Temporarily decommissioning

the product................................... 17

7.2 Permanently decommissioning

the product................................... 19

8 Recycling and disposal............. 19

9 Guarantee and customer

service ........................................ 19

9.1 Guarantee.................................... 19

9.2 Customer service......................... 19

Appendix ............................................... 20

A Troubleshooting ........................ 20

B Gaskeur ...................................... 21

Safety 1

0020149575_01 ecoCRAFT exclusive Operating instructions 3

1 Safety

1.1 Action-related warnings

Classification of action-re-

lated warnings

The action-related warnings

are classified in accordance

with the severity of the pos-

sible danger using the following

warning signs and signal words:

Warning symbols and signal

words

Danger!

Imminent danger to life

or risk of severe personal

injury

Danger!

Risk of death from electric

shock

Warning.

Risk of minor personal

injury

Caution.

Risk of material or envir-

onmental damage

1.2 Intended use

There is a risk of injury or death

to the user or others, or of dam-

age to the product and other

property in the event of im-

proper use or use for which it

is not intended.

The product is intended as a

heat generator for closed heat-

ing installations and for hot wa-

ter generation.

Intended use includes the fol-

lowing:

–observance of the operating

instructions included for the

product and any other system

components

–compliance with all inspection

and maintenance conditions

listed in the instructions.

This product can be used by

children aged from 8 years

and above and persons with

reduced physical, sensory or

mental capabilities or lack of

experience and knowledge if

they have been given supervi-

sion or instruction concerning

use of the product in a safe way

and understand the hazards in-

volved. Children must not play

with the product. Cleaning and

user maintenance work must

not be carried out by children

unless they are supervised.

Any other use that is not spe-

cified in these instructions, or

use beyond that specified in this

document shall be considered

improper use. Any direct com-

mercial or industrial use is also

deemed to be improper.

Caution.

Improper use of any kind is

prohibited.

1 Safety

4Operating instructions ecoCRAFT exclusive 0020149575_01

1.3 General safety

information

1.3.1 Danger caused by

improper operation

Improper operation may present

a danger to you and others, and

cause material damage.

▶Carefully read the enclosed

instructions and all other ap-

plicable documents, particu-

larly the "Safety" section and

the warnings.

▶Only carry out the activities

for which instructions are

provided in these operating

instructions.

1.3.2 Risk of death from

escaping gas

What to do if you smell gas in

the building:

▶Avoid rooms that smell of

gas.

▶If possible, open doors and

windows fully and ensure

adequate ventilation.

▶Do not use naked flames (e.g.

lighters, matches).

▶Do not smoke.

▶Do not use any electrical

switches, mains plugs, door-

bells, telephones or other

communication systems in

the building.

▶If it is safe to do so, close the

emergency control valve or

the main isolator.

▶If possible, close the gas isol-

ator cock on the product.

▶Warn other occupants in the

building by yelling or banging

on doors or walls.

▶Leave the building immedi-

ately and ensure that others

do not enter the building.

▶Notify the gas supply com-

pany or the National Grid

+44 (0) 800 111999 by tele-

phone once you are outside

of the building.

1.3.3 Risk of death due to a

blocked or leaking flue

gas pipe

What to do if you smell flue gas

in the property:

▶Open all accessible doors

and windows fully to provide

ventilation.

▶Switch off the product.

▶Inform a competent person.

1.3.4 Risk of death due to

explosive and flammable

materials

▶Do not use or store explosive

or flammable materials (e.g.

petrol, paper, paint) in the in-

stallation room of the product.

Safety 1

0020149575_01 ecoCRAFT exclusive Operating instructions 5

1.3.5 Risk of death due

to changes to the

product or the product

environment

▶Never remove, bridge or

block the safety devices.

▶Do not tamper with any of the

safety devices.

▶Do not damage or remove

any seals on components.

▶Do not make any changes:

–The product itself

–to the gas, air, water and

electricity supplies

–to the entire flue gas install-

ation

–to the entire condensate

drain system

–to the expansion relief valve

–to the drain pipework

–to constructional condi-

tions that may affect the

operational reliability of the

product

1.3.6 Risk of poisoning

caused by insufficient

supply of combustion air

Conditions: Open-flued opera-

tion

▶Ensure that there is a suffi-

cient supply of combustion

air.

1.3.7 Risk of corrosion

damage due to

unsuitable combustion

and room air

Sprays, solvents, chlorinated

cleaning agents, paint, adhes-

ives, ammonia compounds,

dust or similar substances may

lead to corrosion on the product

and in the air/flue pipe.

▶Ensure that the supply of

combustion air is always free

of fluorine, chlorine, sulphur,

dust, etc.

▶Ensure that no chemical sub-

stances are stored at the in-

stallation site.

1.3.8 Risk of being scalded by

hot drinking water

There is a risk of scalding at

the hot water draw-off points

if the hot water temperatures

are greater than 60 °C. Young

children and elderly persons are

particularly at risk, even at lower

temperatures.

▶Select the temperature so

that nobody is at risk.

1.3.9 Risk of material damage

caused by frost

▶Ensure that the heating in-

stallation always remains in

operation during freezing con-

ditions and that all rooms are

sufficiently heated.

1 Safety

6Operating instructions ecoCRAFT exclusive 0020149575_01

▶If you cannot ensure the op-

eration, have a competent

person drain the heating in-

stallation.

1.3.10 Risk of injury and

material damage due

to maintenance and

repairs carried out

incorrectly or not

carried out at all

▶Never attempt to carry out

maintenance work or repairs

on your product yourself.

▶Faults and damage should

be immediately rectified by a

competent person.

▶Adhere to the maintenance

intervals specified.

Notes on the documentation 2

0020149575_01 ecoCRAFT exclusive Operating instructions 7

2 Notes on the

documentation

2.1 Observing other applicable

documents

▶You must observe all operating instruc-

tions enclosed with the system compon-

ents.

2.2 Storing documents

▶Keep this manual and all other applic-

able documents safe for future use.

2.3 Validity of the instructions

These instructions apply only to:

Product –Article numbers

VKK GB 806/3-E

0010014388

VKK GB 1206/3-

E R1

0010014389

VKK GB 1606/3-

E R1

0010014390

VKK GB 2006/3-

E R1

0010014391

VKK GB 2406/3-

E R1

0010014392

VKK GB 2806/3-

E R1

0010014393

3 Product description

3.1 Identification plate

The identification plate is mounted on the

rear of the product. The identification plate

contains the following information:

–Serial number

–Type designation

–Designation of the type approval

–Technical data

–CE label

The seventh to sixteenth digits of the serial

number on the identification plate form the

article number.

3.2 Opening the front flap

▶Open the front flap by lifting the silver

handle bar (1).

◁The front flap (2) automatically swiv-

els downwards and the control panel

becomes accessible.

3.3 Overview of the operator

control elements

1 Display

2ibutton

3 Control (access-

ory)

4 Main switch

5+button

6−button

7Fault clearance

key

8 Heating flow

temperature

rotary knob

9 Rotary knob for

the cylinder tem-

perature in the

domestic hot wa-

ter cylinder

The display shows the current heating flow

temperature, the system pressure of the

3 Product description

8Operating instructions ecoCRAFT exclusive 0020149575_01

heating installation, the operating mode or

certain additional information.

The ibutton is used to call up status in-

formation.

The controller, which is available as an

accessory, automatically controls the flow

temperature depending on the outside

temperature.

The main switch is used to switch the

product on and off.

The +button is used to display the cylinder

temperature (if the product is equipped

with a cylinder temperature sensor for the

domestic hot water cylinder).

The −button is used to display the filling

pressure of the heating installation.

The Reset button is used to reset the

product in the case of certain faults.

The heating flow temperature rotary knob

is used to set the heating flow temperature

if no controller is connected. If a controller

is connected, the heating flow temperature

rotary knob should be turned clockwise as

far as it will go.

The cylinder temperature rotary knob is

used to set the cylinder temperature if a

domestic hot water cylinder is connected.

If a control is connected, the rotary knob

should be turned clockwise as far as it

will go. The controller then determines the

cylinder temperature.

3.3.1 Digital Information and

Analysis System (DIA)

1 Display showing

the current heat-

ing flow temper-

ature, the filling

pressure in the

heating installa-

tion, or a status

or fault code

2 Plain text display

Sym-

bol Meaning Explanation

Fault in the

air/flue gas route

Fault in the

air/flue gas route

Product description 3

0020149575_01 ecoCRAFT exclusive Operating instructions 9

Sym-

bol Meaning Explanation

comDIALOG The heating flow

and domestic

hot water tem-

perature are

specified via the

comDIALOG

communications

system. The

product works at

temperatures

other than those

set at the rotary

knob.

This operating

mode can only

be terminated by:

–comDIALOG

–Changing the

temperature

at the rotary

knobs by more

than ±5 K

This operating

mode cannot be

terminated by:

–Pressing the

Reset button.

–Switching the

product off

and on again

Heating mode –Symbol per-

manently on:

Product is in

heating mode

operating

mode

–Symbol flash-

ing: Burner

anti-cycling

time is active

Sym-

bol Meaning Explanation

Hot water gener-

ation

–Symbol per-

manently vis-

ible: Charging

mode for the

domestic hot

water cylinder

is enabled by

the control and

floor-standing

boiler control

system

–Symbol

flashes: Do-

mestic hot

water cylin-

der is being

heated

Heating pump

operating

Solenoid valve is

actuated

Gas supply to the

burner is open

Current energy

demand

Display of the

current burner

modulation

rate (bar graph

display)

Fault during

burner operation

Burner is

switched off

Burner operating

correctly

Burner is

switched on

3.4 Benchmark

Vaillant is a licensed member of the

Benchmark Scheme which aims to im-

prove the standards of installation and

commissioning of domestic heating and

hot water systems in the UK and to en-

courage regular servicing to optimise

safety, efficiency and performance.

4 Operation

10 Operating instructions ecoCRAFT exclusive 0020149575_01

Benchmark is managed and promoted

by the Heating and Hotwater Industry

Council. For more information visit

www.benchmark.org.uk.

▶Please ensure that the installer has fully

completed the Benchmark Checklist on

the inside back pages of the installation

instructions supplied with the product

and that you have signed it to say that

you have received a full and clear ex-

planation of its operation. The installer

is legally required to complete a com-

missioning checklist as a means of

complying with the appropriate Build-

ing Regulations (England and Wales).

All installations must be notified to Local

Area Building Control either directly or

through a Competent Persons Scheme.

A Building Regulations Compliance Certi-

ficate will then be issued to the customer

who should, on receipt, write the Notifica-

tion Number on the Benchmark Checklist.

This product should be serviced regularly

to optimise its safety, efficiency and per-

formance. The service engineer should

complete the relevant Service Record on

the Benchmark Checklist after each ser-

vice.

The Benchmark Checklist will be required

in the event of any warranty.

3.5 CE label

The CE label shows that the products

comply with the basic requirements of the

applicable directives as stated on the iden-

tification plate.

The declaration of conformity can be

viewed at the manufacturer's site.

4 Operation

4.1 Starting up the product

4.1.1 Opening the isolator devices

1. Ask the competent person who in-

stalled the product to explain to you

where these isolator devices are loc-

ated and how to handle them.

2. Open the gas isolator cock fully.

3. Check that the heating installation flow

and return service valves are open, if

such service valves are installed.

4. If a domestic hot water cylinder is con-

nected, open the cold-water isolation

valve. To check, you can turn on a hot

water valve and see whether water is

escaping there.

4.1.2 Switching on the product

1. Use the main switch (1) to switch on

the product.

◁1: "ON"

◁When the main switch is in position

1, the product is switched on and

the standard display for the Digital

Information and Analysis System is

shown in the display (2). The func-

tion menu is immediately shown in

the display once the unit has been

switched on. The function menu en-

ables competent persons to control

how the individual actuators work.

The product returns to normal oper-

ating mode after a waiting period of

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