Unitek Classic Q6 Manuel utilisateur

Version

0910

MANUAL

Classic Q6

4 Quadrant Circular Current

Thyristor Drive

Classic Q6 x/x-x

Contents Page

1. Basic Information

Safety advice 3

Standards and guidelines 3

General information 4

Features 5

Technical data 6

Specification 7

Interface 7

2. Mechanical installation

Dimensions 8

3. Electrical installation

Connections 9

CE advice 11

Auxiliary voltage connection 12

Transformer power connection 13

Motor connection 14

Field option 15

Actual value connection 16

4. Adjustments

Current control loop 17

LED displays 18

5. Commissioning

19, 20

6. Guarantee

7. Protocol

22, 23

8. Drawings

Dimensions Q6 (15A-25A) 25

Dimensions Q6 (40-60A) 26

Connections (Q6-A015) 27

Circuit diagram (Q6-S076) 28

Content

1 Basic - Information

Q6 3

Electronic Equipment is not fault proof. This fact should be borne in mind for all possible

operating conditions.

Before installation or commissioning begins, this manual must be thoroughly read and

understood by the technical staff involved.

If any uncertainty arises, the Manufacturer or Dealer should be contacted.

Classic Q6 devices are Power Electric parts used for regulating energy flow. Protection

rating IP00.

Standards and Guidelines:

The device and its associated components can only be installed and switched on where

the local laws and technical standards have been strictly adhered to:

EU-Guidelines 89/392/EWG, 84/528/EWG, 86/663/EWG, 72/23/EWG

EN60204, EN50178, EN60439-1, EN60146, EN61800-3

- IEC/UL IEC364, IEC 664, UL508C, UL840

- VDE-regulations VDE100, VDE110, VDE160

- TÜV-regulations

- Regulations of Professional and Occupational bodies: VGB4

The user must ensure that in the event of:

- device failure

- incorrect operation

- loss of regulation or control

the axis will be safely de-activated.

It must also be ensured that the machine or equipment be fitted with device independent

monitoring and safety features.

Setting Adjustments

- should only be carried out by suitably trained personnel

- should only be carried out in accordance with Health and Safety guidelines

Installation

- should only be carried out when all Voltages have been removed.

Test results are archived with the device serial number by the manufacturer.

The device adheres to the following: Guideline EU 89/336/EWG. EMV standards

EN61000-2 and EN61000-4.

ATTENTION - High Voltage

AC 250/440V~, DC 180/300V=

Safety advice

Classic Q6 x/x-x

Attention:

This device description MANUAL Q6 refers to the power section, and

must be read in conjunction with the regulation (REG) description. The

following regulation sections for 4 quadrant control are available:

Analog Regulation REGx.

General

In conjunction with a regulation board (for example REGx) the Classic Q6 range of

thyristor Drives act as Current controllers. (Moment of inertia controllers).

A 26-pin connector, common to all boards, is used to connect the power and

regulation boards.

Using this interface it is possible for any external control arrangement including

third party equipment to drive the power section.

Q6 Drives are used to control the speed, voltage or moment of inertia of dc

motors in current circulating 4 quadrant mode.

Moment of inertia is applied continuously to the motor without interruption.

Safety advice

1 Basic - Information

Q6 5

Features

Build

- switch cabinet mounting

according to the VDE, DIN and EU regulations

- standard control electronics REG

-intrinsically safe power section with current control loop

- optional units

Galvanic isolation between

- the power section and the housing

- the power section and the control electronics

The distance of air gaps and leakage paths adhere to the VDE standards (>8mm).

Components

- fully insulated thyristor modules, comfortably over-dimensioned

- only components customary in trade and industrially standardised are used

- LED displays

- DIP switches for the P-I adjustment of the current control loop

- precision potentiometers for fine adjustments

- DIP switches for the system set-up

Characteristics

* Series Classic Q6

* Thyristor drive for dc motors

* Power range 2.7kW to 15kW

* 4-quadrant control

* Energy recovery

* intrinsically safe power section

* Fast analogue current control

* 26-pin interface

* Features of the control electronics:

see Manual REGx or third-party product documentation

* Optional units

Classic Q6 x/x-x

Features

Q6 160/180-x

Power connection

6x 140 ... 180V~

Auxiliary voltage conn.

360 ... 440V~ od. 200 ... 250V~

Output Voltage max. ±180V=

Cooling self cooling

Drive Q6 160/180- 15 25 40 60

Input current phase A~ 6.12 10.2 16.32 24.48

Output current Peak A= 30 50 80 120

Contin. A= 15 25 40 60

El. power kW 2.7 4.5 7.2 10.8

Input fuses (fast acting) A 10 16 35 50

Mains transformer (UID std.) Type 150 A 180 B 180 C 210 C

Circulating current chokes Type EI 120A-16 EI 120A-24 EI 135B-40 EI 170B-60

mH 10 8 3,1 3

Dimensions WxHxD

Weight mm

kg 102x102x130

4.3 115x130x145 140x162x200

8.2 12.5

Q6 230/250-x

Power connection 6x 180 ... 260V~

Auxiliary voltage conn. 360 ... 440V~ od. 200 ... 250V~

Output voltage max. ±250V=

Cooling self cooling

Drive Q6 230/250- 15 25 40 60

Input current phase A~ 6,12 10,2 16,32 24,48

Output current Peak A= 30 50 80 120

Contin. A= 15 25 50 60

El. power kW 3,75 6,25 12,5 15

Input fuses (fast blow) A 10 16 35 50

Mains transformer (UID std.) Type 150 A 180 B 180 C 210 C

Circulating current chokes Type EI 120A-16 EI 120A-24 EI 150B-40 EI 170B-60

mH 18 8 6 3

Dimensions WxHxD

Weight mm

kg 102x102x130

4.3

128x132x185 140x162x200

10.6 12.5

1 Basic - Information

Q6 7

Technical Data

Specification

Mains frequency 50 or 60Hz ±5%

Protection rating IP 00

Format VDE 0100 group C,

VDE 0160

Humidity rating class F acc. to DIN 40040

Site of installation < 1000m above sea level

Operating temperature range 0 ... 45

Extended operating temp. range up to 60

C reduced by

2%/

Storage temperature range -30

C to + 80

Amplification

- input signal 0 to ±10V=

- output 0 to ±200% type current

Enable

+10V

Current control loop circuit

- control precision ±2%

- control range 1:50

Speed control loop circuit with REG

- control precision (

without actual value error)

±0.1%

- control range 1:1000

Interface control electronics X3

Function Connector no.

+ 24V

10% X3: 1 and 2

+ 15V

2% X3: 3 and 4

- 24V

10% X3: 5 and 6

- 15V ±2% X3: 7 and 8

Device GND 0 X3: 9, 10, 11, 12, 13, 14

I command value (GND) 0 X3: 15

I command value (signal)

10V= X3: 16

Current controller enable +10V= X3: 17

Drive disable1 +10V= X3: 18

Drive disable 2 +10V= X3: 19

N (speed) actual +10V= X3: 20

I (current) actual +10V= X3: 21

Over-current power section n/a X3: 22

Trigger angle1 +10V= X3: 23

Trigger angle 2 +10V= X3: 24

Drive ready BTB +10V= X3: 25

Free n/a X3: 26

Classic Q6 x/x-x

Dimensions Drawing

Classic Q6 X/X

Q6 15/25A Q6 40/60A

3 Electrical Installation

Q6 9

Connection Advice

Connecting Conductors

Continuous Current

15 25 40 60

Power connection

cross section, minimum mm² 1.5 1.5 2.5 4

Motor connection

cross section, minimum mm² 1.5 1.5 4 10

Control voltage connection

cross section, minimum mm² 0.5 0.5 0.5 0.5

Attention:

he order of the connections to the connector numbers or screw terminals is obligatory.

All further advice is non-obligatory.

The input and output conductors may be altered or supplemented in accordance with the

electrical standards.

Note:

- Connection and operating instructions

- Local regulations

- EU guideline 89/392/EWG, 84/528/EWG, 86/663/EWG

- VDE and TÜV regulations and Trade body guidelines

- CE and EMC advice

Connection

Classic Q6 x/x-x

Free

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