Trinity Highway INGAL SS180 M Manuel utilisateur

626198

Revision

B March 2020

SS180

Product Description Assembly Manual

TRINITY

HIGHWAY

Ahead

of the

Curve

trinityhighway.com

Revision ANovember 2019

SS180®

The SS180®MTruck Mounted Attenuator (“TMA”) has been tested pursuant to American

Association of State Highway and Transportation Officials (“AASHTO”) Manual for Assessing

Safety Hardware(“MASH”) specifications.

Product

Description

Assembly

Manual

2525 N. Stemmons

Freeway

Dallas, Texas

75207

Warning:The local distributors, owners, contractors, lessors, and lessees

are RESPONSIBLE fortheassembly,maintenance,andrepair of the SS180®

M. Failure to fulfill these RESPONSIBILITIES withrespect to the

assembly, maintenance, and repair of the SS180®Mcouldresult in

serious injury or death.

Important: These instructions are for standard assembly specified by the

appropriate highway authority. In the event the specified system assembly,

maintenance, or repair would require adeviation from standard assembly

parameters, contact aTrinity Highway representative.

This manual must be available to the worker overseeing and/or assembling the product at

all times. For additional copies, contact Ingal Civil Products directly at 1800-803-795 or visit

www.ingalcivil.com.au.

The instructions contained in this manual supersede all previous information and manuals. All

information, illustrations, and specifications in this manual are based on the latest SS180®M

information available to Trinity Highway at the time of printing. We reserve the right to make

changes at any time. Please contact Ingal Civil Products to confirm that you are referring to the

most current instructions.

Part No.

626198

trinityhighway.com

Revision ANovember 2019

Table of Contents

Customer Service

Contacts.........................................................................................................

Important Introductory

Notes

...................................................................................................... 3

System

Overview

........................................................................................................................ 4

Safety

Symbols

........................................................................................................................... 4

Safety Rules for Assembly......................................................................................................... 4

Limitations and

Warnings

...........................................................................................................

Know Your SS180®MSystem ................................................................................................... 6

Assembly

...................................................................................................................................11

Recommended Tools ..........................................................................................................11

Preparation

..........................................................................................................................12

Operation Instructions.............................................................................................................. 20

Folding and Unfolding the

System.......................................................................................

Maintenance

..............................................................................................................................21

Routine

Maintenance...........................................................................................................

Detaching and Attaching the System ..................................................................................22

Lubrication

...........................................................................................................................24

Technical

Specifications

......................................................................................................

Repair

Instructions

.....................................................................................................................26

Post

Impact

..........................................................................................................................26

TroubleshootingGuide..............................................................................................................28

Hydraulic

Fluid

.....................................................................................................................29

Hydraulic System Check .....................................................................................................30

Pressure Relief

Valve

..........................................................................................................

CounterbalanceValve.........................................................................................................33

Hydraulic Cylinder ...............................................................................................................34

Hydraulic System Priming ...................................................................................................35

Reservoir.............................................................................................................................35

Electrical

Problems

..............................................................................................................36

TroubleshootingDecision Trees and System

Drawings............................................................

SS180®M............................................................................................................................40

Support Frame

Assembly

....................................................................................................41

Cartridge A..........................................................................................................................44

Cartridge B..........................................................................................................................45

Miscellaneous Part

Assembly..............................................................................................

Impact Face Assembly........................................................................................................47

Hydraulic Control Assembly ................................................................................................48

Hydraulic Cylinder

Assembly

...............................................................................................51

Pump

Assembly

...................................................................................................................52

Electrical Box,

Hydraulic

......................................................................................................53

LED Lighting Assembly .......................................................................................................57

Underride Assembly............................................................................................................60

Attachment

Assembly

..........................................................................................................61

trinityhighway.com

Revision ANovember 2019

Customer Service Contacts

Trinity Highway is committed to the highest level of customer service. Feedback regarding the

SS180®Msystem, its assembly procedures, supporting documentation, and performance is

always welcome. Additional information can be obtained from the contact information below:

TrinityHighway:

Telephone: (888) 323-6374 (USA)

+1 (214) 589-8140 (International)

Contact:

TrinityHighway.com/Contact

Website

trinityhighway.com

Important Introductory Notes

Proper assembly, deployment and future maintenance of the SS180®Mare critical to achieve

tested performance under accepted MASH criteria. Take the time to review this manual thoroughly

before performing all necessary work. These instructions should be read in their entirety and

understood before assembling the TMA. These instructions are to be used only in conjunction with

the assembly of the SS180®Msystem and are for standard assemblies only as specified by the

applicable highway authority.

In the event your system assembly requires or involves deviation from standard parameters or,

duringtheassemblyprocessaquestionarises,pleasecontact Trinity Highway customer service.

These instructions are intended for an individual who is qualified to both read and accurately

interpret them as written. They are intended for the individual who is experienced and skilled in the

assembly of highway products which are specified and selected by the highway authority.

If additional information is required, please contact Trinity Highway Customer Service. If there are

deviations, alterations, or departures from the assemblyprotocolspecifiedin thismanual,the

SS180®Mmany not perform as tested.

Important: It is the responsibility of the installer to maintain asafe work area

including the use of standard work zone safety equipment &PPE: gloves, safety-

toe shoes, and eye /ear protection.

Important: DO NOT use any component part that has not been specificallycrash

tested and/or approved for this system during assembly or repair.

trinityhighway.com

Revision ANovember 2019

System Overview

The SS180®Msystem has shown to reduce the risk of injury to passengers of an errant vehicle

and to the driver of the truck to which the system is attached when the system is impacted within

the applicable MASH criteria. The system mounts on the rear of atruck and may be used in

stationary applications (e.g. as atruck block in awork zone) and mobile operations (e.g. striping,

sweeping, plowing, etc.).

Safety Symbols

This section describes safety symbols that may appear in the SS180®Mmanual. Read this

manual for complete safety, assembly, operating, maintenance, repair, and service information.

Symbol

Meaning

SafetyAlertSymbol:Indicates Danger, Warning, or Caution. Failure to read

and follow the Danger, Warning, Caution, or Important statements could result in

serious injury or death to workers and bystanders.

Warning: Read safety instructions thoroughly and follow the assembly directions

and suggested safe practices before assembling, maintaining, or repairing the

SS180®M. Failure to follow this warning can result in serious injury or death to the

worker and/or bystanders.

Important: Please keep up-to-date instructions for later use and reference by

anyone involved with this product.

Safety Rules for Assembly

*Important Safety Instructions *

This manual must be kept in alocation where it is readily available to persons who assemble,

maintain, or repair the SS180®M. Additional copies of this manual are available from Trinity

Highway by calling (888) 323-6374 or contact us using TrinityHighway.com/Contact.Please

contact Trinity Highway if you have any questions concerningthe information in this manual.

Important: It is the responsibility of the installer to use proper safety precautions

when operating power equipment, mixing chemicals, and when moving heavy

equipment or SS180®Mcomponents.Theinstalleris responsibleforproperuse

of hand, eye, foot, and back protection.

Warning: Safety measures incorporating appropriate traffic control devices

specifiedby thehighwayauthoritymustbe usedto protectallpersonnelwhilethe

TMA is in use. The traffic control plan established by the highway authority must

always be observed when utilizing this product.

trinityhighway.com

Revision ANovember 2019

Limitations and Warnings

Trinity Highway, in compliance with MASH “Recommended Procedures for the Safety

Performance of Highway Safety Features”, contracts with FHWA approved testing facilities to

perform crash tests, evaluation of tests, and submittal of results to the FHWA for review.

The SS180®Mwas tested to meet the impact criteria, requirements, and guidelines of MASH.

These tests, specificallyset forth by the FHWA, evaluate product performanceby simulating those

impacts outlined by MASH involving atypical range of vehicles on our roadways, from lightweight

cars (approx. 2420 lb. [1100kg]) to full size pickup trucks (approx. 5000 lb. [2270 kg]) as specified

by the FHWA. Aproduct can be certified for multiple Test Levels. The SS180®Mis certified to the

Test Level as shown below:

Test Level 3: 62 mph [100 km/h]

These FHWA directed tests are not intended to represent the performance of systems when

impactedby every vehicletype or everyimpactconditionexistingon theroadway. This

system is tested only to the test matrix criteria of MASH as approved by the FHWA.

Trinity Highway expressly disclaims any warranty or liability for injury or damage to persons or

property resulting from any impact, collision or harmful contact with products, other vehicles, or

nearby hazards or objects by any vehicle, object or person, whether or not the products were

assembled in consultation with Trinity Highway or by third parties.

The SS180®Mis intended to be assembled, delineated, and maintained within specific state and

federal guidelines.It is important for the highway authority specifying the use of ahighway product

to select the most appropriate product configuration for its sitespecifications. The customer should

be careful to properly select, assemble, and maintain the product. Careful evaluation of the site

lay out, vehicle population type; speed, traffic direction, and visibility are some of the elements that

require evaluation in the selection of ahighway product.

After an impact occurs, the debris from the impact should be removed from the area immediately

and the product should be evaluated and restored to its original specified condition or replaced

as soonas possible.Allcomponentsandassembliesshould be inspected andanypartsthatare

damaged should be replaced with original Trinity Highway replacement parts. Contact the

Customer Service Department prior to repair if you have any questions (p. 3).

Warning: It is the responsibility of the installer to ensure that the SS180®Mand

delineation used meet all federal, state, specifying agency, and local specifications.

Warning: It is the responsibility of the installer to ensure that your assembly

meets all appropriate Manual on Uniform Traffic Control Devices (MUTCD) and

localstandards.

Host Vehicle Tare Weights should be between 6150kg and 11,000kg.

Warning: Roll-ahead distance is 6.4m. Plan your TMA deployment accordingly.

trinityhighway.com

Revision ANovember 2019

Know Your SS180®M System

For the safety of the operator, the operator shall stand at the rear of the truck, on the curb side,

(Figure 2). When tilting the TMA, care shall be taken to stay clear of all moving parts.

TYPE B CARTRIDGE TYPE A CARTRIDGE

SOCKET HITCH UNDERRIDE

SUPPORT STRUCTURE

Figure 1

STAND HERE

(FOR

CONTROLS ON

RIGHT

SIDE OF

TRUCK)

CONTROLS LOCATED

EITHER SIDE OF

TRUCK

CONTROLS RHS

CARTRIDGE BCARTRIDGE A

TRUCK

STAND HERE

(FOR

CONTROLS ON LEFT

OF TRUCK)

CONTROLS

LOCATED ON

EITHER

SIDE OF

TRUCK

CONTROLS LHS

Figure 2

trinityhighway.com

Revision ANovember 2019

1. TheSS180®Mshallbe rigidlyfastened to thetruck.In thehorizontalposition,thebottom

of the TMA shall be 11" to 13" [280 to 330 mm] from the ground to the bottom of the Rear

Impact Face (Figure 3).

Warning: TheSS180®Mcan only absorb the energy of an impacting vehicle

when in the unfolded position.

Figure

↑

12” ±1” [305 mm ±25 mm]

↓

2. Jacksshall be usedto supporttheSS180®Mwhen it is detached from the truck. The

Jacks must be stored while the TMA is attached to the truck.

Important: The SS180®Mmust be deployedin the unfoldedpositionat all times

while operating as either aBarrier Vehicle or Shadow Vehicle.

The SS180®Mcan be in the "unfolded" position when traveling short distances at low speed

(not greater than 40 km/h).

The SS180®Mmust be in the "folded" position whentravelinglongdistancesat ahigh

speed(greater than 40 km/h).

trinityhighway.com

Revision ANovember 2019

3. The SS180®Mis intended to support its own weight and dissipate the kinetic energy of

errant vehicles per MASH criteria. Do not drag the TMA or place anything on its top or

damage will result. Do not sit, stand, or lean on any part of the TMA (Figures 4&5).

Figure

4. Before raising or lowering the TMA, the operator shall be fully trained in its proper

operation. All operators are required to fully understand the contents of this manual prior

to operating the system. The operator should never stand under the TMA while it is being

raised or lowered.

5. Folding the TMA provides the best maneuverability and driving characteristics. The TMA

shall be inits foldedtransportposition while travellingbetween deployment locations.Refer

to local agency policies as required for additional guidance. Unfold the system before

entering ajob site or beginning shadow vehicle operations. The support vehicle must be

fully stopped before TMA folding and unfolding.

6. All persons shall stand clear before folding or unfolding the TMA. The system must be

stopped in full folded position before allowing anyone directly behind the folded system.

trinityhighway.com

Revision ANovember 2019

7. Ballast and other heavy objects MUST BE ADEQUATELY ANCHORED to the truck to

prevent shifting during an impact (Figure 6). The force exerted on the tie-down straps could

be 20 times the weight of the ballast.

Figure

8. The agency responsible for the truck shall inspect it for adequate operator safety

equipment (e.g., seat belts, head rests, etc.)

9. The SS180®Mcan only be mounted to trucks weighing between 6,120 -11,340

kg.

10. Make sure that the performance and safety of the TMA is not impaired by damage or

corrosion.

Warning:This TMA is intended to be used as an impact attenuator on the rear

of trucks weighing between 6,120 -11,340 kg. TheTMAshallnotbe used for

any other purpose.

11. Regular maintenance of the TMA is critical for proper operation. Refer to the maintenance

section of this manual for additional information.

a. Regular inspection of frame members, cartridges, and fasteners is necessary to

ensure proper system performance.

b. Regular inspectionof hydraulic hoses is critical. Abroken or damagedhose will cause

the system to operate uncontrollably.

c. Keep electrical connections at the Pump Motor/Solenoid clean. Clean any hydraulic

spills or leakage to prevent bodily injury, fire, etc.

12. The driver shall be cautiouswhile making turns with the TMA in the unfolded position. The

TMA extends beyond the end of the truck and will swing wide while turning.

13. This system is an impact attenuator and is therefore used in high risk areas. Stay clear of

trafﬁcwhenever possible.

Table des matières

Autres manuels Trinity Highway Unité de contrôle

Trinity Highway

Trinity Highway SST Manuel utilisateur

Manuels Unité de contrôle populaires d'autres marques

Festo

Festo Compact Performance CP-FB6-E Manuel de la liste des pièces

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuel utilisateur

JS Automation

JS Automation MPC3034A Manuel utilisateur

JAUDT

JAUDT SW GII 6406 Series Guide rapide

Spektrum

Spektrum Air Module System Manuel utilisateur

BOC Edwards

BOC Edwards Q Series Manuel utilisateur

KHADAS

KHADAS BT Magic Manuel utilisateur

Etherma

Etherma eNEXHO-IL Manuel utilisateur

PMFoundations

PMFoundations Attenuverter Manuel utilisateur

GEA

GEA VARIVENT Manuel utilisateur

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuel utilisateur

Altronix

Altronix LINQ8PD Instructions de montage

Eaton

Eaton Powerware Series Manuel utilisateur

WAGO

WAGO 750-407/040-000 Manuel utilisateur

Sony

Sony CCU-590 Manuel utilisateur

Graco

Graco 25D614 Manuel utilisateur

Task Force Tips

Task Force Tips YE-RF-900 Manuel de programmation

Shini

Shini SPV-U Series Manuel utilisateur