TRI tool BOILERMASTER Manuel utilisateur
Operation
Manual
92-0629 Rev. 160129
Model BOILERMASTER
ABOUT TRI TOOL INC.
Tri Tool’s extensive experience in the design, development and manufacture of portable
machine tools and welding equipment has resulted in machinery that is designed to meet
the highest standards of quality, safety, and performance. Our products are backed by a
company totally committed to service, integrity, and customer satisfaction.
Tri Tool Services has developed a solid reputation as a trusted provider of dependable and
cost-effective on-site service solutions including turnkey project management, machining
services, and mechanized and manual code welding services using experienced and well-
trained machinists and welders.
In addition to developing industry leading machining and welding equipment, Tri Tool’s
engineering team provides custom equipment design and manufacturing solutions to suit
the most rigorous requirements of our customers’ special applications.
Please contact us for more information on any of our products or services. Company
representatives are available for demonstrations of most of our products at your facility.
Printed in the USA
92-0629 Rev. 160129
Model BOILERMASTER
TABLE OF CONTENTS
1. ABOUT THE MANUAL 3
2. SAFETY 3
3. GENERAL DESCRIPTION 7
4. SPECIFICATIONS 8
5. MAINTENANCE 12
6. SETUP 15
7. OPERATION 19
8. CUTTING SPEEDS AND FEEDS 21
9. JAW BLOCKS AND RAMP SETS 22
10. TOOL BITS 26
11. TROUBLESHOOTING 29
12. ACCESSORIES 31
13. ILLUSTRATED PARTS BREAKDOWN 32
TRI TOOL INC. Warranty
All products manufactured by Tri Tool Inc., except for tool bits and for other consumable
items, are warranted to the original purchaser to be free from defects in materials and
workmanship under normal use for a period of one year from the date of purchase.
The purchaser shall bear all shipping, packing and insurance costs and all other costs to
and from a designated repair service center. The product will be returned to the purchaser
freight prepaid and billed to the purchaser.
The warranty will not apply to those products that have been misused, abused, or altered
without the express permission in writing by Tri Tool Inc.
Neither this warranty nor any other warranty, expressed or implied, including implied
warranties of mechanical ability, tness for a particular use, or merchantability, shall
extend beyond the warranty period. No responsibility is assumed for any incidental or
consequential damages.
Some states do not allow limitations on how long an implied warranty lasts and some states
do not allow the exclusion or limitations incidental or consequential damages, so the above
limitation of exclusion does not apply to all purchasers. This warranty gives the purchaser
specic legal rights. Other rights vary from state to state.
Tool Bit Resharpening Policy
Tri Tool Inc. can not resharpen badly gouged, chipped, or broken tool bits. Check the tool
bits before you send them and package them well. Within two working days of receipt, the
tool bits are evaluated and the customer is contacted for authorization.
The customer will receive a price and a scheduled return shipment date. The price structure
is available from your Tri Tool Inc. sales representative.
Tool bits that are not suitable for resharpening are returned with the tool bits that were
resharpened, unless Tri Tool Inc. is instructed otherwise.
The customer is responsible for shipping charges to and from Tri Tool Inc.
This policy only covers tool bits manufactured by Tri Tool Inc.
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Model BOILERMASTER
92-0629 Rev. 160129
1. ABOUT THE MANUAL
1.1 COPYRIGHT
Copyright 2016. Proprietary property of Tri Tool Inc. No reproduction, use, or
duplication of the information shown hereon is permitted without the express
written consent of Tri Tool Inc.
1.2 DISCLAIMER
The instructions and descriptions in this manual were accurate when the manual
was written. However, the information in the manual is subject to change without
notice. Check for updated information before you start any job. The Tri Tool Inc.
web site has the most current information.
Do not operate or work on this equipment unless you have read and understood
the instructions in this Manual. Failure to follow the instructions or follow the
safety instructions could result in serious injury or death. This manual describes
conditions and hazards that are common and anticipated during equipment
operation. No manual can address all conditions which may occur.
2. SAFETY
2.1 SAFETY SYMBOLS
The manual may contain one or more safety symbols. These symbols and the
associated text warn you of potentially hazardous conditions. Examples of the
safety symbols and the associated text follow:
CAUTION
CAUTION: Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury, or cause property damage.
DANGER
DANGER: Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
WARNING: Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
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TRI TOOL INC.
92-0629 Rev. 160129
2.2 PERSONAL PROTECTIVE EQUIPMENT
• Use standard safety equipment such as: hard hats, safety shoes, safety
harnesses, protective clothes, and other safety devices when appropriate.
• Wear safety glasses.
• Do not wear loose clothing or jewelry.
• Wear nonskid footwear.
• Secure long hair.
2.3 PERSONNEL
• Only personnel who are trained or are being trained may operate the
equipment.
• Keep the operation manual available where the equipment is used.
• The operator must read the operation manual before using the equipment.
• The equipment must be operated in accordance with the manual information.
• The operator must follow the safety precautions in this manual and good
engineering practices to reduce the risk of injury.
• Before using the equipment, the operator must ensure that all safety
messages on the equipment are legible.
2.4 WORK AREA
• Keep the work area clean.
• Keep the area well lit.
• Keep items such as; electrical cords, cables, rags, rigging straps, away from
rotating equipment.
• Do not use power-cutting tools in the presence of ammable liquids and
gases.
• Do not let visitors or untrained personnel near tools that are in use.
• Ensure all observers wear eye protection.
• Keep proper footing at all times.
DANGER
DANGER: Do not wear gloves when you use operate the equipment.
If you are using the index trip mechanism, a glove may be caught or
pulled into the pinch point created by the equipment head. This will
result in serious personal injury.
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Model BOILERMASTER
92-0629 Rev. 160129
2.5 AREA EQUIPMENT
• Secure the pipe with clamps, vises, chains or straps.
• Ensure that both sides of the pipe at the cut site is fully supported so that the
pipe will not move after the cut is completed. Long lengths of pipe may be
under load and the separation of the pipe can release pressure. This pressure
can cause both sides of the pipe to move.
2.6 TOOL CARE
• Keep tools in good operating condition. Sharp tool bits perform better and are
safer than dull tool bits.
• Do not use damaged tools. Always check your tools for damage especially if a
tool has malfunctioned, been dropped or hit, check it for damage.
• Before you start operating the equipment, do no-load tests and feed function
checks.
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TRI TOOL INC.
92-0629 Rev. 160129
2.7 TOOL USE
• Use the right tool and tool bit for the job. Contact Tri Tool to help with your
application.
• Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp
and can cause cuts or punctures.
• Disconnect power supply during setup and maintenance. Use all ‘Stop’ or
Shut off’ features available when changing or adjusting tool bits, maintaining
the tool, or when the tool is not in use.
• Remove adjusting keys and wrenches before applying power to the
equipment. Check the tool before turning it on to make sure that all keys and
wrenches have been removed.
• Do not force tools. Tools and tool bits function better and safer when used at
the recommended speeds.
• Do not reach into rotating equipment.
• Do not reach into the rotating head stock to remove chips, to make
adjustments, or to check the surface nish.
• Handle chips with care. Chips have very sharp edges and are hot. Do not try
to pull chips apart with bare hands.
• Store tools properly. Disconnect tools from the power source, remove the tool
bits, and store in a safe place.
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Model BOILERMASTER
92-0629 Rev. 160129
3. GENERAL DESCRIPTION
The BOILERMASTER™ is a Pipe Beveler designed for facing, beveling and/or
counterboring the ends of the pipe or tubing in preparation for welding.
These machining operations may be performed either simultaneously or
separately.
Pipe weld end preparations that meet all existing conventional codes including
the more stringent nuclear codes may be machined.
The various interchangeable Jaw Blocks and Ramps will secure the
BOILERMASTER to pipe and tubing having an inside diameter ranging from
1.25” (31.8 mm) through 4.33” (110.0 mm).
The expanding mandrel provides fast, accurate self-centering and alignment to
the pipe or tubing to be machined.
There are two different head kits available. They are the 2.63” DIA head kit and
the 4.00” DIA head kit.
The BOILERMASTER accepts the reaction torque generated by the machining
operations through the mandrel. No additional restraining devices are required.
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TRI TOOL INC.
92-0629 Rev. 160129
4. SPECIFICATIONS
4.1 BOILERMASTER WITH AN AIR MOTOR
Figure: 1. Model BOILERMASTER
Air Flow (Speed)
Control Valve
Mandrel
Cutting Head
Feed
Handle
On/Off Lever with
Deadman Switch
Draw Nut
Handle
2.63"
(66.8 mm)
16.41"
(416.8 mm)
8.72"
(221.5 mm)
19.88"
(505.0 mm)
Weight 8.5 lbs. (3.9 kg)
Power Requirements 67 cfm at 90 psi
(32 L/s at 621 kPa)
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