Travis Industries Small Flush Manuel utilisateur

Small Flush

Wood Insert

(Arched or Rectangular)

with Hybrid-Fyre™ Technology

Owner's Manual

•Masonry Fireplace Insert

•Zero-Clearance (Metal) Fireplace Insert

Save these instructions for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may result.

For your safety, follow the installation directions. Contact local

building or fire officials about restrictions and installation

inspection requirements in your area.

Travis Industries, Inc.

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

www.travisproducts.com

$10.00 100-01342

4131101 Listed

Tested to: U.L. 1482 & ULC S628

2 Introduction

Introduction

We welcome you as a new owner of a Small Flush Wood Insert. In purchasing a Small Flush Wood Insert

you have joined the growing ranks of concerned individuals whose selection of an energy system reflects

both a concern for the environment and aesthetics. This insert is one of the finest appliances the world

over. This manual will explain the installation, operation, and maintenance of this appliance. Please

familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future

reference. Included are helpful hints and suggestions which will make the installation and operation of your

new appliance an easier and more enjoyable experience. We offer our continual support and guidance to

help you achieve the maximum benefit and enjoyment from your appliance.

Important Information

No other Small Flush Wood Insert appliance has the

same serial number as yours. The serial number is

stamped onto the label on the back of the appliance.

This serial number will be needed in case you require

service of any type.

Model: Small Flush Wood Insert

Serial Number:

Purchase Date:

Purchased From:

traviswarranty.com

Or, mail your warranty card to:

Travis Industries House of Fire

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

Save Your Bill of Sale.

To receive full warranty coverage, you will

need to show evidence of the date you

purchased your heater. Do not mail your Bill

of Sale to us.

We suggest that you attach your Bill of Sale

to this page so that you will have all the

information you need in one place should the

need for service or information occur.

Table of Contents 3

Introduction ......................................................2

Important Information......................................2

Installation Options..........................................6

Features ............................................................6

Heating Specifications.....................................6

Dimensions.......................................................6

Emissions and Efficiency................................6

Planning the Installation..................................7

Preparation for Installation....................................7

Additional Accessories Needed for Installation.....7

Packing List...........................................................7

Additional Requirements for Canada....................7

Fireplace Requirements ..................................8

Fireplace Altered Tag.......................................8

Insert Placement Requirements .....................9

Hearth Requirements.....................................10

USA ....................................................................10

CANADA.............................................................10

Masonry Fireplace Requirements ................11

Zero-Clearance (Metal) Fireplace

Requirements .................................................11

Drafting Performance ....................................11

Leveling Bolt Installation...............................12

Flue Adapter Installation...............................13

Vent Overview ................................................17

Surround Panel Installation ..........................18

Face Removal.................................................18

Re-Routing the Electrical Cord to the Left

Side..................................................................19

Safety Notice ..................................................20

Before Your First Fire....................................20

Verify the Installation...........................................20

Curing the Paint..................................................20

Over-Firing the Stove..........................................20

Opening the Door...........................................21

Bypass Operation ..........................................22

Catalytic Combustor – Use and Cleaning....23

Inspecting & Cleaning the Combustor.................23

Starting a Fire.................................................24

Adjusting the Burn Rate................................25

Approximate Air Control Settings:.......................25

Ash Removal..................................................25

Blower Operation...........................................26

Re-Loading the Stove....................................26

Overnight Burn...............................................26

Normal Operating Sounds ............................26

Hints for Burning ...........................................27

Selecting Wood..............................................27

Why Dry Wood is Key.........................................27

Wood Cutting and Storage..................................27

Troubleshooting.............................................28

Daily Maintenance (while stove is in use)...29

Remove Ash (if necessary).................................29

Clean the Glass (if necessary)............................29

Monthly Maintenance (while appliance is in

use)..................................................................30

Door and Glass Inspection..................................30

Door Latch Adjustment .......................................30

Creosote - Formation and Need for Removal .....30

Cleaning the Catalytic Combustor.......................31

Yearly Maintenance .......................................32

Touch-Up Paint...................................................32

Cleaning the Air Duct and Blower (if applicable).32

Firebrick and Baffle Inspection............................32

Door Parts.......................................................33

Replacing the Glass............................................33

Replacing the Door Gasket.................................33

Blower and Electrical Parts ..........................33

Firebox Parts..................................................34

Baffle Parts .........................................................34

Baffle Removal....................................................34

Combustor ..........................................................34

Air Tube Removal & Replacement...............35

Brick Removal & Replacement ...........................36

Catalytic Combustor Temperature Probe

Installation Instructions ................................37

GreenStartTM Igniter – Firebrick and Housing

Installation......................................................38

Minimum Fireplace Size......................................38

Igniter Firebrick and Housing..............................38

Listing Label........................................................42

4 Safety Precautions

The viewing door must be

closed and latched during

operation.

Smoke from this appliance may

activate a smoke detector when

the door is open.

Never block free airflow through

the air vents on this appliance.

Gasoline or other flammable

liquids must never be used to

start the fire or "Freshen Up" the

fire. Do not store or use

gasoline or other flammable

liquids in the vicinity of this

appliance.

This appliance is designed and

approved for the burning of cord

wood only. Do not attempt to

burn any other type of fuel other

than cord wood in this

appliance, it will void all

warranties and safety listings.

Ashes must be disposed in a

metal container with a tight lid

and placed on a non-

combustible surface well away

from the home or structure.

Do not touch the appliance while

it is hot and educate all children

of the danger of a high-

temperature appliance. Young

children should be supervised

when they are in the same room

as the appliance.

Keep furniture, drapes, curtains,

wood, paper, and other

combustibles a minimum of 36"

away from the front of the

appliance.

This appliance must be properly

installed to prevent the

possibility of a house fire. The

instructions must be strictly

adhered to. Do not use

makeshift methods or

compromise in the installation.

Contact your local building

officials to obtain a permit and

information on any installation

restrictions or inspection

requirements in your area.

Notify your insurance company

of this appliance as well.

Inspect the chimney connector

and chimney at least twice

monthly and clean if necessary.

Creosote may build up and

cause a house fire.

Do not connect this appliance to

any chimney serving another

appliance.

This appliance must be

connected to a listed high

temperature (UL 103 HT)

residential type chimney or an

approved masonry chimney with

a standard clay tile, or stainless

steel liner.

Gas

ASHES

36"

Type

HT Clay

Liner

Safety Precautions 5

Never try to repair or replace

any part of this appliance unless

instructions are given in this

manual. All other work must be

done by a trained technician.

Do not place clothing or other

flammable items on or near this

appliance.

Allow the appliance to cool

before carrying out any

maintenance or cleaning.

Do not make any changes or

modifications to an existing

masonry fireplace or chimney to

install this appliance.

Do not make any changes to the

appliance to increase

combustion air.

Maintain the door and glass seal

and keep them in good

condition.

Do not operate this heater with

broken or missing glass.

Avoid placing wood against the

glass when loading. Do not

slam the door or strike the glass.

Over-firing the appliance may

cause a house fire. If a unit or

chimney connector glows, you

are over-firing.

Do not throw this manual away.

This manual has important

operating and maintenance

instructions that you will need at

a later time. Always follow the

instructions in this manual.

Do not use a grate or other

device to elevate the fire off of

the firebox floor. Burn the fire

directly on the bricks.

Travis Industries, Inc. grants

no warranty, implied or

stated, for the installation or

maintenance of your

appliance,and assumes no

responsibility of any

consequential damage(s).



This

Manual

6 Stove Installation (for qualified installers only)

Installation Options

•Masonry Fireplace Insert

•Zero-Clearance (Metal) Fireplace Insert

Features

•EPA Phase II Approved

•1.2 Cubic Foot Firebox Volume

•Single Air Control

•Accepts Logs Up to 18" Long

•Steel Plate Construction (Up to 5/16")

•Heavy Duty Refractory Firebrick

•Standard High-Tech Blower

Heating Specifications

Approximate Maximum Heating Capacity (in square feet)* 650 to 1,000

Maximum Burn Time Up to 7 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside

temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions

(a) Measure clearances

from base of insert

(b) Fireplace Opening

(for hearth depth)

Emissions and Efficiency

0.89 Grams per Hour (EPA Phase II Approved) 76.5% Efficiency (B415 – EPA)

Tested for efficiency using B-415.1-10 using the HHV for the test fuel heating value.

265 Lbs. (118 Kg)

6" (153mm) Dia.

24.75" 629mm

18.75"

477mm

19.25"

489mm

19.625"

499mm

13.5"

343mm

1.5"

39mm

8.5"

216mm

2.25"

58mm

Fireplace Insert Installation (for qualified installers only) 7

SAFETYNOTICE:

Please read this entire manual before you install and use your new room heater. Failure to

follow instructions may result in property damage, bodily injury, or even death. Contact

local building or fire officials about restrictions and installation inspection requirements in

your area.

Planning the Installation

We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you

install the fireplace insert yourself, your authorized dealer should review your installation plans.

Check with local building officials for any permits required for installation of this fireplace insert and

notify your insurance company before proceeding with installation.

Preparation for Installation

•Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be

fixed by applying touch-up paint).

•Check the interior of the firebox (replace cracked firebrick and make sure baffle and combustor is in

place).

The fireplace insert can be lightened by removing the firebricks (pg. 36) - replace before operation.

Additional Accessories Needed for Installation

•Face

•Surround Panels (see page18 for sizing)

Packing List

•Flue Attachment Gasket (with screws)

•Bypass Tool

•GreenStart Igniter FireBrick and Igniter Housing (used with GreenStart igniters only)

•Flue Alignment Tool

•Brush for Combustor

Additional Requirements for Canada

•Do not remove bricks or mortar from existing fireplace.

•This fireplace insert must be installed with a continuous chimney liner of 6” diameter extending from

the fireplace insert to the top of the chimney. The chimney liner must conform to the Class 3

requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built

Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.

•Permanently seal any opening between the masonry of the fireplace and the facing masonry.

•Fireplace insert, or surround panels, may be removed to inspect fireplace insert and fireplace.

•Lock existing dampers in the open position.

8 Fireplace Insert Installation (for qualified installers only)

Fireplace Requirements

The table below details minimum size requirements for the fireplace.

Minimum Fireplace Size

a Height (front) 19" 483mm

b Height (rear) 19" 483mm

c Width (front) 27”* 686mm*

d Width (rear) 19.25” 489mm

e Depth 14” 356mm

f Hearth Depth

(measured from fireplace opening)

17.5” 445mm

(USA)

19.5” 496mm

(Canada)

g Hearth Width 40.75" 1036mm

h Facing Width 37.25" 947mm

i Facing Height Above Base of Insert 37.5" 953mm

j Mantel Height Above Base of Insert 37.5" 953mm

* Includes 2” (51mm) for power cord installation and face brackets.

Fireplace Altered Tag

Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable

method). You may wish to place it in a location where it will be covered by the surround panels.

Non-Combustible Hearth

Combustible Mantel

Non-Combustible Facing

Fireplace Insert Installation (for qualified installers only) 9

Insert Placement Requirements

•The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,

doors), 36" (915mm) of the front of the insert (item “q” below).

•Insert and hearth must be installed on a level, secure floor

•The minimum clearances, facing, and hearth requirements listed below must be met.

Minimum Clearances

k Sidewall 11.625" 296mm

l Side Facing (non-combustible) 6.25" 159mm

m Top Facing (non-combustible) 37.5" 953mm

n Mantel (combustible – maximum 12” 305mm deep) 37.5" 953mm

o Front Hearth

16” 407mm

(USA)

18” 458mm

(Canada)

p Side Hearth 8" 204mm

q Front of Insert 36" 915mm

s Mantel Column (max. 8” 204mm deep) 6.25" 159mm

x Extension Onto Hearth 1.5" 39mm

Combustible Top Facing





Side

Wall

Non-Combustible

Hearth

Facing

Combustible Mantel

10 Fireplace Insert Installation (for qualified installers only)

Hearth Requirements

When installing into a masonry fireplace, the hearth must meet Uniform Building Code (UBC) standards.

USA

When installing into a zero-clearance fireplace, the hearth must extend 16” (407mm) to the front and 8”

(204mm) to the sides of the insert. The hearth must provide an R-value (thermal resistance) of 1.19 or

greater.

If the insert is a minimum 2” (51mm) above the combustible floor (carpet, wood, etc.) the hearth must

extend 16” (407mm) in front and 8” (204mm) on both sides of the insert. Hearth must be non-combustible

(cement board, tile, etc.). No R-value (thermal resistance) is required.

CANADA

When installing into a zero-clearance fireplace, the hearth must extend 18” (458mm) to the front and 8”

(204mm) to the sides of the insert. The hearth must provide an R-value (thermal resistance) of 1.19 or

greater.

If the insert is a minimum 2” (51mm) above the combustible floor (carpet, wood, etc.) the hearth must

extend 18” (458mm) in front and 8” (204mm) on both sides of the insert. Hearth must be non-combustible

(cement board, tile, etc.). No R-value (thermal resistance) is required.

Non-Combustible Hearth

(min. R-Value 1.19)

Combustible

Flooring

Non-Combustible Spark Protection

(Tile, Cement Board, Steel, etc.)

USA Min. 16" (407mm)

Canada Min. 18" (458mm)

Combustible

Flooring

Min. 2"

(51mm)

USA Min. 16" (407mm)

Canada Min. 18" (458mm)

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