Toro ProLine 30188 Manuel utilisateur

Operator’s Manual

IMPORTANT: Read this manual carefully. It contains information about your

safety and the safety of others. Also become familiar with the controls and

their proper use before you operate the product.

FORM NO. 3319–278GB

ProLine Mid-Size

16 HP Hydro

Traction Unit

Model No. 30188 – 790001 & Up

The Toro Comany – 1997

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied

with your new product, so feel free to contact your

local Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below.

1m–3097

1. Modeland Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate

and maintain your product correctly. Reading this

manual will help you and others avoid personal injury

and damage to the product. Although we design,

produce and market safe, state-of-the-art products,

you are responsible for using the product properly

and safely. You are also responsible for training

persons, who you allow to use the product, about safe

operation.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

by sitting on the seat in the normal operator’s

position.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

Contents

Page

Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Training 2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparation 2. . . . . . . . . . . . . . . . . . . . . . . . .

Operation 2. . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance And Storage 3. . . . . . . . . . . . .

Slope Chart 4. . . . . . . . . . . . . . . . . . . . . . . . .

Symbols Glossary 6. . . . . . . . . . . . . . . . . . .

Gasoline and Oil 9. . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline 9. . . . . . . . . . . . . . .

Stabilizer/Conditioner 9. . . . . . . . . . . . . . . .

Filling the Fuel Tank 9. . . . . . . . . . . . . . . . .

Check Engine Oil Level 9. . . . . . . . . . . . . . .

Assembly 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 10. . . . . . . . . . . . . . . . . . . . . . . . .

Install Wheels 10. . . . . . . . . . . . . . . . . . . . . . .

Install Muffler Guard 11. . . . . . . . . . . . . . . . .

Install Upper Handle 11. . . . . . . . . . . . . . . . .

Install Control Rods 11. . . . . . . . . . . . . . . . . .

Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First 14. . . . . . . . . . . . . . . . . . .

Controls 14. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake 15. . . . . . . . . . . . . . . . . . . . . . .

Starting and Stopping the Engine 16. . . . . . .

Operating Mower Blade Control (PTO) 17. .

Page

The Safety Interlock System 17. . . . . . . . . . .

Driving Forward or Backward 18. . . . . . . . . .

Neutral 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stopping the Machine 19. . . . . . . . . . . . . . . .

Pushing the Machine by Hand 20. . . . . . . . . .

Maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 21. . . . . . . . . . . . . . . .

Air Cleaner 22. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil 23. . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plug 25. . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning the Cooling Systems 26. . . . . . . . . .

Tire Pressure 27. . . . . . . . . . . . . . . . . . . . . . . .

Fuse 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank 28. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter 29. . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic System 29. . . . . . . . . . . . . . . . . . . .

Adjusting By-pass Valve 31. . . . . . . . . . . . . .

Replacing the Traction Belt 33. . . . . . . . . . . .

Adjusting the Electric Clutch 33. . . . . . . . . . .

Adjusting Neutral 34. . . . . . . . . . . . . . . . . . . .

Wiring Diagram 35. . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram 36. . . . . . . . . . . . . . . . . . .

Cleaning and Storage 37. . . . . . . . . . . . . . . . .

Troubleshooting 38. . . . . . . . . . . . . . . . . . . . . . . . .

THE ENCLOSED ENGINE OWNER'S MANUAL IS SUPPLIED FOR

CALIFORNIA EMISSION CONTROL REGULATION INFORMATION ON

EMISSION SYSTEMS, MAINTENANCE AND WARRANTY.

KEEP THIS ENGINE OWNER'S MANUAL WITH YOUR UNIT. SHOULD THIS

ENGINE OWNER'S MANUAL BECOME DAMAGED OR ILLEGIBLE, REPLACE

IMMEDIATELY. REPLACEMENTS MAY BE ORDERED THROUGH THE

ENGINE MANUFACTURER.

Safety

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawnmower. Local

regulations can restrict the age of the operator.

3. Always wear safety glasses or eye shields during

operation to protect eyes from foreign objects

that may be thrown from the machine. Wearing

of hearing protection, protective gloves and a

safety helmet is advisable and may be required

by local regulations.

4. Never mow while people, especially children, or

pets are nearby.

5. Keep in mind that the operator or user is

responsible for accidents or hazards occurring to

other people or their property.

Preparation

1. While mowing, always wear substantial

footwear and long trousers. Do not operate the

equipment when barefoot or wearing open

sandals.

2. Thoroughly inspect the area where the

equipment is to be used and remove all objects

which can be thrown by the machine.

3. WARNING – Petrol is highly flammable.

•Store fuel in containers specifically designed for

this purpose.

•Refuel outdoors only and do not smoke while

refuelling.

•Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the engine is

hot.

•If petrol is spilled, do not attempt to start the

engine but move the machine away from the area

of spillage and avoid creating any source of

ignition until petrol vapors have dissipated.

•Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that

the blades, blade bolts and cutter assembly are

not worn or damaged. Replace worn or damaged

blades and bolts in sets to preserve balance.

6. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Avoid operating the equipment in wet grass,

where feasible.

4. Always be sure of your footing on slopes.

5. Walk, never run.

6. For wheeled rotary machines, mow across the

face of slopes, never up and down.

7. Exercise extreme caution when changing

direction on slopes.

8. Do not mow excessively steep slopes.

9. Use extreme caution when reversing or pulling

the lawnmower towards you.

10. Stop the blade(s) if the lawnmower has to be

tilted for transportation when crossing surfaces

other than grass, and when transporting the

lawnmower to and from the area to be mowed.

11. Never operate the lawnmower with defective

guards or without safety devices, for example

deflectors and/or grass catchers, in place.

12. Do not change the engine governor settings or

overspeed the engine.

13. Disengage all blade and drive clutches before

starting the engine.

14. Start the engine or switch on the motor carefully

according to instructions and with feet well away

from the blade(s).

15. Do not tilt the lawnmower when starting the

engine or switching on the motor, except if the

lawnmower has to be tilted for starting. In this

case, do not tilt it more than absolutely necessary

and lift only the part which is away from the

operator.

16. Do not start the engine when standing in front of

the discharge chute.

17. Do not put hands or feet near or under rotating

parts. Keep clear of the discharge opening at all

times.

18. Never pick up or carry a lawnmower while the

engine is running.

19. Stop the engine and disconnect the spark plug

wire

•before clearing blockages or unclogging chute;

•before checking, cleaning or working on the

lawnmower;

•after striking a foreign object. Inspect the

lawnmower for damage and make repairs before

restarting and operating the lawnmower;

•if lawnmower starts to vibrate abnormally (check

immediately).

20. Stop the engine

•whenever you leave the lawnmower;

•before refuelling.

21. Reduce the throttle setting during engine shut

down and, if the engine is provided with a

shut-off valve, turn the fuel off at the conclusion

of mowing.

22. Go slow when using a trailing seat.

Maintenance And Storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an

open flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

Safety

Slope Chart

Read all safety instructions on pages 2–8.

Safety

Symbols Glossary

Safety alert triangle–

Read operator’s manual

Caustic liquids, chemical

burns to fingers or hand

First aid, flush with water

Fire, open light & smoking

prohibited

Eye protection must

be worn

Caution, toxic risk

Shut off engine & remove

key before preforming

Safety alert symbol

symbol within triangle

indicates a hazard

Consult technical manual

for proper service procedures

maintenance or repair work

Fire or open flame

Explosion

Do not dispose of lead

battery in garbage

Stay a safe distance

from the machine

Stay safe distance

from machine

Stay safe distance

from machine

Stay safe distance

from machine

Keep children away

from battery

Safety

Symbols Glossary

Cutting of foot

Severing of toes & fingers,

Thrown or flying objects,

Do not open or

remove safety shields

while engine is running

Blade retaining bolts must be

Torqued to 115–149 N.m

Cutting of fingers or hand

Severing of toes or foot,

mower blade

Machine being transported

rotary mower blade

whole body exposure

mower blade

Severing of fingers or hand,

Thrown or flying objects,

whole body exposure

Keep guards and safety

shields in place

Discharge door

lever operation

Blade engagement

control operation

Fuel shut off

control operation

Hot surface, burns to

fingers or hands

Blade cutting element-

height adjustment (mm)

Machine rollover,

To operate machine on a

riding mower

slope, use with 16kg weight

Stop engine before

leaving operator position

kit & operate with deck lowered

Reference bar

operation & lock

Engage parking brake when

machine is parked on slope

Pressure valve

Pressure valve adjustment

instructions: 1. Loosen jam nut

2. Gently close valve 3. Open

valve 1/2 turn 4. Lock

adjustment by tightening jam nut

Wide area mower & operator

Reference bar lock

Safety

Symbols Glossary

Fast

Slow

Continously variable, linear

Engine start

Engine stop

Choke

Neutral

First gear

Second gear

Third gear

Reverse

Fuel

Power take off (PTO)

Fourth gear

Forward

Engage

Disengage

Brake system

Parking brake

On/Run

Battery

Off/stop

Traction drive

Lock

Unlock

Counterclockwise

rotation

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