Toolots 912 Series Manuel utilisateur
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METAL CUTTING BAND
SAW MACHINE
MODEL 912 SERIES
INSTRUCTION MANUAL
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WARNING: FALURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY
As with all machinery there are certain hazards involved with operation and
use of the machine. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal
safely precautions are overlooked or ignored, personal injury to the
operator may result.
This machine was designed for certain applications only. We strongly
recommends that this machine NOT be modified and/or used for any
application other than for which it was designed. If you have any questions
relative to its application DO NOT use the machine until you contact with
us and we have advised you.
You machine might not come with a power socket or plug. Before using
this machine, please do ask your local dealer to install the socket or
plug on the power cable end.
SAFETY RULES FOR ALL TOOLS
A. USER:
(1). WEAR PROPER APPAREL. No loose clothing, gloves, rings,
bracelets, or ether jewelry to get caught in moving parts.
(2). AWAYS WEAR EYE PROTECTION. Refer to ANSLZ87.1 standard
for appropriate recommendations.
Also use face dust mask if cutting operation is dusty.
(3). DON”T OVERREACH. Keep proper footing and balance at all times.
(4). NEVER STAND ON TOOL. Serious injury could occur if the tool is
tipped or if the cutting tool is accidentally contacted.
(5). NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF. Don’t leave tool until it comes to a complete stop.
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(6). DRUGS, ALCOHOL, MENICATION. Do not operate tool while
under the influence of drug, alcohol or any medication.
(7). MAKE SURE TOOL IS DISCONNECTED FROM POWER
SUPPLY. While motor is being mounted, connected or reconnected.
(8). ALWAYS keep hands and fingers away from the blade.
(9). STOP the machine before removing chips.
(10). SHUT-OFF power and clean the BAND SAW and work area before
leaving the machine.
B. USE OF MACHINE:
(1). REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of
checking to see that keys and adjusting wrenches are removed from tool
before turning it “on”.
(2). DON’T FORCE TOOL. It will do the job better and be safer at the
rate for which it was designed.
(3). USE RIGHT TOOL. Don’t force tool or attachment to do a job for
which it was not designed.
(4). SECURE WORK. Use clamps or a vise to hold work when practical.
It’s safer than using your hand frees both hands to operate tool.
(5). MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and
clean for best and safest performance. Follow instructions for lubricating
and changing accessories.
(6). USE RECOMMENDED ACCESSORIES. Consult the owner’s
manual for recommended accessories. The use of improper accessories may
cause hazards.
(7). AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF”
position before plugging in power cord.
(8). DIRECTIONOF FEED. Feed work into a blade or cutter against the
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direction of rotation of the blade or cutter only.
(9). ADJUST AND POSRTION the blade guide arm before starting the
cut.
(10). KEEP BLADE GUIDE ARM TIGHT, A loose blade guide arm will
affect sawing accuracy.
(11). MAKE SURE blade speed is set correctly for material being cut.
(12). CHECK for proper blade size and type.
(13). STOP the machine before putting material in the vise.
(14). ALWAYS have stock firmly clamped in vise before starting cut.
(15). GROUNDALL TOOLS. If tool is equipped with three-prong plug, it
should be plugged into a three-hole electrical receptacle. If an adapter is
used to accommodate atwoprong receptacle, the adapter lug must be
attached to a known ground. Never removed the third prong.
C.ADJUSTMENT:
MAKE all adjustments with the power off. In order to obtain the machine
precision and correct ways of adjustment while assembling, the user should
read detailed instruction in this manual.
D.WORKING ENVIRONMENT:
(1). KEEP WORK AREA CLEAN. Cluttered areas and benches invite
accidents.
(2). DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power
tools in damp or wet locations, or expose them to rain. Keep work area
well-lighted.
(3). KEEP CHILEREN AND VISITIORS AWAY. All children and
visitors should be kept a safe distance from work area.
(4). DON’T install & use this machine in explosive, dangerous
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environment.
E. MAINTENANCE
(1). DISCONNECT machine from power source when making repairs.
(2). CHECK DAMAGED PARTS. Before further use of the tool, a guard
par that is damaged should be carefully checked to ensure that it will
operate properly and perform its intended function check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced.
(3). DISCONNECT TOOLS before servicing and when changing
accessories such as blades, bits,cutters,etc.
(4). MAKE SURE that blade tension and blade tacking are properly
adjusted.
(5). RE-CHECK blade tension after initial cut with a new blade.
(6). TO RPOLONG BLADE LIFE ALWAYS release blade tension at the
end of each work day.
(7). CHECK COOLANT DAILY . Low coolant level can cause
foaming and high blade temperatures. Dirty or week coolant can clog pump,
cause crooked. Cast low cutting rate and permanent blade failure. Dirty
coolant can cause the growth of bacteria with ensuing skin irritation.
(8). WHEN CUTTING MAGNESIUM NEVER use soluble oils or
emulsions (oil-water mix) as water will greatly intensify any accidental
magnesium chip fire. See your industrial coolant supplier for specific
coolant recommendations when cutting magnesium.
(9). TO PRNMT corrosion of machined surfaces where a soluble on is
used as coolant, pay particular attention on wiping dry the surfaces where
fluid accumulates and dose not evaporate quickly, such as between the
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machine bed and vise.
F. SPECTIFIED USAGE:
This machine is used only fir general cutting within the range of cutting
capacity.
G. NOISE
A weighted sound pressure level: 80 dB
H. SAFETY DEVICE:
By the time the saw arm cover is opened, the interlock switch will function
to stop the machine, do not remove this switch from machine for any
reason, and check its function frequently.
1. SPECIFICATION
MOTOR
Saw Blade Speed
(MPM)
912B
60HZ
32 60 88 115
Saw Blade Speed
(FPM)
912B
60HZ
105 196 288 377
Blade Size
27X0.9X2655mm/1”X0.035”X104.5”
Dimension LxWxH(mm)
1380X460X1050(B)
N.W/G.W(kgs)
155/180(G..DR.GDR) 140/165(B)
Working Capacity
0°
O(mm)
230(9”)
□(mm)
178X305X(7”X12”)(G.B)
±45°
O(mm)
150(6”)(G.B)
□(mm)
127X150(5”X6”)(G.B)
Packing
Measurement(mm)LXWXH
1420X530X1100(B)
Overall height (w/o stand)
1600mm(63”)
Noise
80dB MAX
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2. TRANSPORTATION OF MACHINE:
Unpacking
1. Transportation to desired location before unpacking, please use
lifting jack. (Fig. B)
2. Transportation after unpacking, please use heavy duty fiber belt to
lift p the machine.
ALLWAYS KEEP PROPER FOOTING &BALANCE WHILE
MOVING THIS MACHINE.
As this machine weight 155kg. It is recommended that the machine shall be
transported, with help of lifting jack.
Transportation Recommendation:
(1). Tighten all locks before
operation.
(2). Always Keep proper footing &
balance while moving this 155kgs
machine, and only use heavy duty
fiber to lift the machine as Fig. A
(3). TURN OFF the power before wiring, &be sure machine in proper
grounding, overload & circuit breaker is recommended for safety wiring.
(4). CHECK carefully if the saw blade is dunning in counter-clockwise
direction in not, reverse the wiring per circuit diagram the repeat the
running test.
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(5). KEEP machine always out from sun, dust, wet, raining area.
6. MINIMUM ROOM SPACE FOR MACHINE OPERATION
7. MAKE PROPER TOOTH SELECTION
For maximum cutting efficiency and lowest cost pre cut, it is important to
select the blade with the right number of teeth per inch (TPI) for the
material being cut. The material size and shape dictate tooth selection.
TOOTH SELECTION
You need to consider
1. The width of the cut. That is the distance in the cut that each tooth must
travel from the point it enters the worpiece until it leaves the workpiece.
2. The shape of the workpiece.
●Squares, Rectangles, Flats (Symbol :■)
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Locate the width of cut on the chart. (Inches on the outer circle and
millimeters on the inner circle.) Select the tooth pitch on the ring
marker with the square shape which aligns with the width of cut.
EXAMPLE: 6” (150mm) square, use a 2/3 Vari-Tooth.
●Round Solids (Symbol :■)
Locate the diameter of your workpiece on the chart. Select the tooth
pitch on the ring marked with the ring marked with the round shape
which aligns with the size of stock you are cutting.
EXAMPLE: 4” (100mm) round, use a 3/4 Vari-Tooth.
● Tubing, Pipe, Structural (Symbol: O H＾)
Determine the average width of cut by dividing the area of the
workpiece by the distance the saw blade must travel to finish the cut.
Locate the average width of cut on the chart. Select the tooth Ditch on
the ring marked with the tubing and structural shape which aligns with
the average width you are cutting.
EXAMPLE: 4” (100mm) outside diameter, 3”(75mm) inside diameter
tubing. 4” (100mm) OD = 12.5 sq.In. (79c ㎡)
3” (75mm) I D =7.0 sq.In. (44c ㎡)
Area = 5.5 sq.In. (35c ㎡)
5.5 sq.In. (35c ㎡)/4” (100mm) distance =1.38(35mm) average width
1.38” (35mm), use a 4/6 Vari- Tooth
NOTE: The band speed and cutting rate recommendations presented on
this chart are approximations and are to be used as a starting point for
most applications. For exact sawing parameters’ consult your saw blade
supplier.
8. BI-METAL SPEEDS AND FEEDS
Ce manuel convient aux modèles suivants
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