Form: 2435
Revision: 8
Arctic Installation and Operation Manual Date: 9-19-2016
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com
Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com
3.5.4.3 Water Flow Rates (Constant Volume Primary Pumping Systems)................................ 23
3.5.4.4 Water Flow Rates for Glycol .......................................................................................................... 23
3.6 Before Placing Boiler In Operation............................................................................................................... 23
3.6.1 Pre-Boil Out Flushing Of System........................................................................................................... 23
3.6.2 Boil Out Procedure ..................................................................................................................................... 24
3.6.3 Replacement Boiler Installations..........................................................................................................24
3.7 Draining and refilling the boiler & system ................................................................................................ 25
3.7.1 Filling The System....................................................................................................................................... 25
3.7.2 Hydrostatic Test Of Boilers And System............................................................................................25
3.8 Boiler Water Treatment.................................................................................................................................... 25
3.8.1 Purpose of water treatment.................................................................................................................... 25
3.8.2 Objectives ....................................................................................................................................................... 26
3.8.3 Water softener.............................................................................................................................................. 26
3.8.4 Continuous Monitoring............................................................................................................................. 26
4SYSTEM START-UP ....................................................................................................................................................... 28
4.1 Concert Boiler Control Display Navigation ...............................................................................................28
4.2 System Check:........................................................................................................................................................ 28
4.3 Power the Boiler: ................................................................................................................................................. 28
4.4 Power the Circulators: ....................................................................................................................................... 28
4.5 Pressurize the Fuel System:............................................................................................................................. 28
4.6 Select Operational Mode:.................................................................................................................................. 29
4.7 Begin Commissioning the Boiler: .................................................................................................................. 29
4.8 Finish Commissioning the Boiler: ................................................................................................................. 30
4.9 Re-Starting After Prolonged Shutdown......................................................................................................30
4.10 Testing of Controls and Safety Devices................................................................................................... 31
4.11 Ignition Failure................................................................................................................................................. 31
5Service, Maintenance, and Inspection...................................................................................................................32
5.1 General Maintenance:.........................................................................................................................................32
5.1.1 DAILY: .............................................................................................................................................................. 32
5.1.2 WEEKLY:......................................................................................................................................................... 33
5.1.3 MONTHLY: ..................................................................................................................................................... 33
5.1.4 ANNUALLY:.................................................................................................................................................... 33
5.2 Ignition Assembly Cleaning ............................................................................................................................. 33
5.3 Burner Assembly Cleaning............................................................................................................................... 34
5.4 Heat Exchanger Cleaning.................................................................................................................................. 34
5.5 Tube Replacement Procedure ........................................................................................................................ 35
5.6 Safety and Operating Controls........................................................................................................................ 38
5.7 Troubleshooting................................................................................................................................................... 39
Appendix A Sizing Gas Piping........................................................................................................................................... 42
Appendix B Vent and Combustion Air Pressure Drop Data................................................................................. 45
Appendix C Venting Diagrams.......................................................................................................................................... 47
Appendix C.1 Typical Horizontal Vent Piping ....................................................................................................... 47
Appendix C.2 Typical Vertical Pressurized Venting ...........................................................................................48
Appendix D Combustion Air Diagrams......................................................................................................................... 49
Appendix D.1 Typical Horizontal Air Intake Piping............................................................................................ 49
Appendix D.2 Typical Vertical Air Intake Piping.................................................................................................. 50
Appendix E Boiler Piping Diagrams............................................................................................................................... 51
Appendix E.1 Single Boiler, Primary / Secondary............................................................................................... 51
Appendix E.2 Multiple Boilers, Primary Reverse-Return Piping................................................................... 52
Appendix E.3 Multiple Boilers, Primary / Secondary Reverse Return Piping.........................................53
