Terex Genie S-45 Trax Manuel utilisateur

Operator's Manual

AUS

Australia

with

Maintenance

Information

Second Edition

First Printing

Part No. 1259841

Operator's Manual Second Edition • First Printing

S-40 TRAX • S-45 TRAX Part No. 1259841

Front Matter

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, contact us.

Internet: www.genielift.com

E-mail: [email protected]

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions............. 4

General Safety ...................................................... 6

Personal Safety..................................................... 9

Work Area Safety................................................ 10

Legend ................................................................ 19

Controls............................................................... 20

Inspections.......................................................... 26

Operating Instructions......................................... 36

Transport and Lifting Instructions ....................... 46

Maintenance ....................................................... 49

Specifications...................................................... 52

Second Edition: First Printing, October 2014

Genie and "S" are registered trademark of Terex South Dakota,

Inc. in the U.S.A. and many other countries.

These machines comply with

AS1418.10

Second Edition • First Printing Operator's Manual

Introduction

Part No. 1259841 S-40 TRAX • S-45 TRAX 1

Introducti on

Owners, Users and Operators:

Thank you for choosing our machine for your

application. Our number one priority is user safety,

which is best achieved by our joint efforts. We feel

that you make a major contribution to safety if you,

as the equipment users and operators:

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained/certified operators,

directed by informed and knowledgeable

supervision, running the machine.

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety

rules—safety and operator’s manuals and

machine decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Operator's Manual Second Edition • First Printing

Introduction

2 S-40 TRAX • S-45 TRAX Part No. 1259841

Hazard Classification

Decals on this machine use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to

an aerial work site.

DANGER

WARNING

CAUTION

NOTICE

Second Edition • First Printing Operator's Manual

Introduction

Part No. 1259841 S-40 TRAX • S-45 TRAX 3

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

Operator's Manual Second Edition • First Printing

Symbol and Hazard Pictorials Definitions

4 S-40 TRAX • S-45 TRAX Part No. 1259841

Symbol and Hazard P ictorials Definiti ons

Crush hazard Keep away from

moving parts

Explosion hazard No smoking.

No flame.

Stop engine

Electrocution hazard

Maintain required

clearance

Crush hazard Keep away from path

of moving platform

Fall hazard Keep off this surface.

Tip-over hazard Platform downhill:

1Retract boom.

2Lower boom.

Platform uphill:

1Lower boom.

2Retract boom.

Tip-over hazard Replace tracks with

same tracks.

Tip-over hazard Read the operator’s

manual

Only trained

maintenance

personnel should

access

compartments

Tip-over hazard See serial label for

rated capacity.

Second Edition • First Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1259841 S-40 TRAX • S-45 TRAX 5

Lanyard attachment

point

Tracks load Voltage rating for

power to platform

Pressure rating for air

line to platform

Have fire extinguisher

near.

Electrocution hazard Avoid contact Tie-down instructions Read the service

manual

Tie-down instructions Explosion / Burn

hazard

Explosion hazard Do not use ether or

other high energy

starting aids on

machines equipped

with glow plugs

Keep open flames

away.

Fire hazard Weight of welder

reduces capacity

Operator's Manual Second Edition • First Printing

General Safety

6 S-40 TRAX • S-45 TRAX Part No. 1259841

General Safety

114389

114258

28161

114390

28177

97875

52865

217561

28177

114258

28161

28161 C

Crush Hazard

Contact with moving parts can

result in death or serious

injury.

WARNING

Keep away from moving parts.

Crush Hazard

Death or serious

injury may result

from platform

crushing

personnel

against boom.

WARNING

28177 C

Keep away from

path of moving

platform.

Burn Hazard

Fuel and fumes

can explode

and burn.

DANGER

No smoking. No

flame. Stop

engine.

114258 A

114390

DANGER

114389

WARNING

52865 97875

Second Edition • First Printing Operator's Manual

General Safety

Part No. 1259841 S-40 TRAX • S-45 TRAX 7

Operator's Manual Second Edition • First Printing

General Safety

8 S-40 TRAX • S-45 TRAX Part No. 1259841

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