TE Connectivity 825508-5 Manuel utilisateur

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Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com LOC B

408-2746

Hand Crimping Tool 825508-5 24 JAN 12 Rev A

1. INTRODUCTION

This tool, shown in Figure 1, is used to crimp:

•PIDG* terminals and butt splices on stranded

copper wire sizes 22-10 AWG

•PLASTI-GRIP* terminals and butt splices on solid

or stranded copper wire sizes 22-10 AWG

2. CUT WIRE

Insert wire in cutter, close handles briskly.

3. GAGE WIRE

Determine wire size by inserting unstripped wire into

the smallest color-coded gage ring that will accept the

wire. See Figure 2. After stripping, use the adjacent

crimp closure to crimp terminal or splice on wire.

4. STRIP WIRE

Partially open handles and insert wire in correct notch

of wire stripping blades. End of wire must butt against

strip length locator (controls strip length). See

Figure 3. Close handles fully and rotate tool part way

around the wire. Pull wire from tool.

Be sure there are no cut or missing conductor

strands.

5. COLOR CODE

Select the correct color-coded terminal or splice for

the wire size being used:

•Red = AWG 22-16 (0.25-1.5 mm²)

•Blue = AWG 16-14 (1.5-2.5 mm²)

•Yellow = AWG 12-10 (4-6 mm²)

6. CRIMP TERMINAL OR SPLICE

(a) Insert color-coded terminal or splice in crimp

closure adjacent to the matching color-coded wire

gage ring.

(b) Position terminal or splice in crimp closure as

shown in Figure 4 or 5.

firmly in die closure.

(d) Insert stripped wire into terminal until end of

conductor is at least flush with or extended slightly

beyond end of terminal wire barrel.

Insert stripped wire into splice until end of conductor

butts against splice wire stop.

Do not use wires with nicked or missing conductor

strands.

(e) Close handles fully, then open handles by

depressing release lever.

(f) To crimp other half of splice, remove it and

reposition uncrimped half in tool as shown in Figure 5.

Follow same procedure used to crimp first half of

splice. If splice cannot be turned, turn tool around.

(g) Refer to Figure 6 for terminal or splice crimp

inspection procedure.

Figure 1

Figure 2

Figure 3

Figure 4

CAUTION

Strip Length Locator Crimp Closures Wire

Cutter

Release Lever WireStripping

Blades Color-Coded

Wire Gage

Rings

GageWireandUseAdjacent Crimp Closure

UseCorrect

Size Notch EndofWireButtsAgainst

Strip Length Locator

PLASTI-GRIP

Terminal

EndofInsulationBarrelis

Flush with Sides of Dies

PIDG

Terminal

“B” = Wire Barrel

“C” = Insulation Barrel

“B”

“C”

ORIGINAL INSTRUCTIONS

408-2746

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Rev A

7. REVISION SUMMARY

•Removed “AMPLIVERSAL” in title

Figure 5

Figure 6

Butt Splices

“B” “B”

“C”

“C” PIDG PLASTI-GRIP

“B” = Wire Barrel

“C” = Insulation Barrel

Wire Stop Wire Stop

EndofInsulationBarrelis

Flush with Sides of Dies

End of Insulation

Barrel is Flush

with Sides of Dies

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