Structural Concepts B3632H Manuel utilisateur

I:\Oper Manuals\Oasis\B2432H_B3632H_Heated_Grab-N-Go_20-44626.pub Rev B Date: 1.29.2015

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

SELF-SERVICE, GRAB-N-GO

MERCHANDISERS / HEATED SHELVES /

FRONT CONTROL PANEL / CERAMIC

METAL HALIDE LIGHTS

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION AND

OPERATING MANUAL P/N 20-44626

Model B2432H

M O B I L E S E R I E S

Model B3632H

Important! See Installation

Section Of This Manual For

Specifics On Confirming

Proper Placement of

“Danger-Hot” Labels on

Heated Shelves and Deck

TABLE OF CONTENTS

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS .............…..

INSTALLATION: CASE REMOVAL / POSITIONING & ALIGNING CASE .........…………………..…….

INSTALLATION, CONTINUED: IMPORTANT! HEATED SHELF LABEL PLACEMENT ………………

INSTALLATION, CONTINUED: POSITIONING / ALIGNING / REMOVABLE FRONT & REAR

PANELS ……….………………………………………………………………………………………….

STARTUP: MAIN POWER SWITCH / LIGHTS SWITCH / FRONT PANEL REMOVAL / ELECTRICAL

RACEWAY ……………………………………………………………………………………………….

STARTUP, CONTINUED - CONTROL PANEL EXPLODED VIEW (MODEL B2432H ONLY) ..……….

STARTUP, CONTINUED - CONTROL PANEL EXPLODED VIEW (MODEL B3632H ONLY) ………...

STARTUP, CONTINUED - OPERATION AND SHUTDOWN (TO BE PERFORMED BY

AUTHORIZED PERSONNEL ONLY!) .........................................................................................

CERAMIC METAL HALIDE LIGHT FIXTURES / REPLACEMENT / POLYCARBONATE HEAT

SHIELDS ………………………………………………………………………………………………....

SERIAL LABEL & LOCATION / TECHNICAL INFORMATION / ADD’L INFORMATION ……..……….

CLEANING SCHEDULE (DAILY / WEEKLY) - CASE EXTERIOR .………………………….……..……..

CLEANING SCHEDULE (DAILY / WEEKLY) - CASE INTERIOR ………………………………………...

TROUBLESHOOTING ….…………………………………………………..………………...…………..……..

SCC TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..…….….....

3-4

OVERVIEW

This merchandiser is designed for dry heating operations

throughout the product area. The heat is generated from

shelving, deck and overhead ceramic metal halide lamps.

 Cases should be installed and operated according to

this operating manual’s instructions to insure proper

performance.

 These Structural Concepts® self-service heated

merchandisers are designed to hold pre-heated hot

foods at 140 °F to 165 °F (60 °C to 74 °C).

 Product must be pre-heated to these temperatures

PRIOR TO being places in merchandiser. This case is

NOT designed to heat product from cold or ambient

conditions.

 This merchandiser is designed for display of

perishable, packaged products.

 Overhead ceramic metal halide lamps are used

throughout merchandiser.

 Improper use will void warranty.

GENERAL OPERATIONAL CONDITIONS

This unit has been tested in and designed for the display of

products in ambient store conditions where temperatures

and humidity are maintained within a specific range.

 Ambient conditions are to be at 55% max. humidity and

a maximum temperature of 75 °F (24 °C).

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

WARNING

Shelves and Decks Are Hot! Disconnect and allow to cool

45 minutes before cleaning or removing from case.

Ceramic metal halide lamps are hot! Turn off or disconnect and

allow to cool 45 minutes before servicing or replacing.

WARNING

HOT

SURFACE

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2

INTEGRATED AVERAGE PRODUCT TEMPERATURE

 These units are designed to merchandise product at

an integrated average product temperature of

150 °Fahrenheit / 66 °Celsius.

THERMOMETERS

 Thermometers in equipment reflect internal air

temperature only (not actual food temperature).

 Use probe thermometers to determine actual product

temperatures.

COMPLIANCE

 Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

 See below compliance guideline.

WARNINGS

 This page contains important warnings to prevent

injury or death.

 Please read carefully!

PRECAUTIONS, CORD/PLUG & WIRING DIAGRAMS

 See next page for WARNINGS, PRECAUTIONS,

CORD/PLUG and WIRING DIAGRAM information.

ATTENTION

CONTRACTORS

PRECAUTIONS

 Following are important precautions to prevent

damage to unit or merchandise.

 Please read carefully!

 See previous page for specifics on OVERVIEW,

TYPE, COMPLIANCE and WARNINGS.

POWER CORD AND PLUG MAINTENANCE

 Caution! Risk of electric shock.

 If cord or plug becomes damaged, replace only with

cord and plug of same type.

WIRING DIAGRAM

 Each case has its own wiring diagram folded and in

its own packet.

 Wiring diagram placement may vary; it may be

placed near ballast box, field wiring box, raceway

cover, or other related location.

CAUTION! LAMP REPLACEMENT GUIDELINES

Ceramic metal halide lamps reflect specific size, shape and overall

design. Any replacements must meet factory specifications.

Ceramic metal halide lamps must be replaced with similar lamps.

CAUTION

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

 Performance issues caused by adverse conditions are NOT covered

by warranty.

 End panels must be tightly joined or kept at least 6-inches away from

any structure to prevent condensation.

 Unit must be kept at least 15-feet from exterior doors, overhead HVAC

vents or any air curtain disruption to maintain proper temperatures.

 Do not expose to direct sunlight or heat source (ovens, fryers, etc.).

 Keep at least 8-inch clearance above unit for air discharge

(self-contained units only).

CAUTION

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

WIRING DIAGRAM FORMAT & LOCATION

 Each case has its own wiring diagram folded & in its own packet.

 Wiring diagram placement may vary; it may be placed near ballast

box, field wiring box, raceway cover, or other related location.

INSTALLATION: CASE REMOVAL / POSITIONING & ALIGNING CASE

Pry Bar

Base

Frame

Leveler

Adjustable

Wrench

Toe-Kick

3. Position & Align Case Alongside Other Cases

 Before adjusting levelers, make certain that the

case is in proper position and, if required, aligned

with adjoining case(s).

 This may require the repositioning of the case you

are installing or the already positioned case(s).

4. Adjust Levelers

 After case is in proper position, adjust case so it is

level and plumb (see illustration at right).

 You may need to remove front and/or rear

Toe-kick to access levelers.

 Use adjustable wrench to adjust leveler.

 Depending upon case weight it may be necessary

to use a pry bar to accomplish this task.

 Do not use pry bar on toe-kick as it may buckle.

 Do not use pry bar on end panel as it may chip.

 Use pry bar ONLY on base frame to avoid

damaging case.

 See illustration and photos at right.

1. Remove Case From Skid (Levelers)

 Remove shipping brace that may be securing

case to skid.

 Support case to prevent tipping.

 Caution! Levelers can be damaged if case hits

floor with heavy force!

Case can be repositioned with pallet truck when front lower

panel is removed. Blocking may be necessary to obtain

adequate height.

Slide Skid Out

 Carefully slide unit

to rear of skid and

tip backward off

skid.

 Illustration may

not reflect every

feature or option

of your particular

case.

2. Remove Case From Skid (Casters)

Remove shipping brackets that may be securing

casters to skid

 Place ramp up against skid (to allow case to

smoothly slide off from skid).

 Maintain support of case at all times or center

of gravity may cause case to fall.

 Unlock Casters. Roll unit to rear of skid.

Ramp

Roll down ramp

and off from skid.

Support

while

rolling

case

down

ramp.

Note: Illustrations

shown reflect a

general outline of

sample cases and

do not reflect

features or

options of your

particular model.

INSTALLATION, CONTINUED: IMPORTANT! HEATED SHELF LABEL PLACEMENT

Important! Check That “Caution-Hot”

Labels Are Placed On

Heated Shelves and Deck

As Shown In Illustration At Left

5. Important! Check That “Caution-Hot” Labels Are Properly Attached To Case

 Shelves can get extremely hot and cause severe burns.

 Illustration below shows proper placement of “Caution-Hot” labels.

 At least ONE label must be placed on each shelf (as shown below). Wide units may have two or more

labels placed on shelves and deck.

 If labels are not properly attached, contact Structural Concepts to obtain labels. See SCC TECHNICAL

SERVICE CONTACT INFORMATION section at last page in manual.

INSTALLATION, CONTINUED: POSITIONING / ALIGNING / REMOVABLE FRONT & REAR PANELS

6. Removable Front & Rear Panels

 Front panels are removable by simply sifting up and off (via slot/hook method). See illustration below.

 Rear panels are removable by accessing four (4) screws. See illustration below.

 Return to case in reverse order it was removed.

--- Typical Case Rear ---

--- Sample Case Front ---

Typical Rear

Panel

Screw Holes

(Typical)

Power Cord

Slot

Screw

Holes

Typical Front

Panel

Panel Slots Panel

Hooks

STARTUP: MAIN POWER SWITCH / LIGHTS SWITCH / FRONT PANEL REMOVAL / ELEC. RACEWAY

1. Front Flip-Down Door / Main Power / Lights

 Models have flip-down door with magnet features

allowing access to controls at front of case.

 Main power switch, lights and pre-heat buttons are

accessible when down-down door is lowered.

 When main power switch is turned on, power to

entire case is provided.

 When light switch is turned on, all lights in entire

case will turn on.

2. Front/Rear Panel Removal

 To remove front (or rear) panels, lift front panel up

and off case. No screw removal is required to

remove front panel.

 Certain models employ magnets along with slot/

hook method on front/rear panels.

 Replace front/rear panels in same manner they

had been removed.

3. Electrical Raceway Access

 Directly behind front (or rear) panel is the

electrical raceway.

Note: Model B3632H Is Shown With

Flip-Down Door Removed. General Layout

Is Applicable To All Models Represented

In This Operating Manual.

STARTUP, CONTINUED - CONTROL PANEL EXPLODED VIEW (MODEL B2432H ONLY)

Model B2432H - Control Panel Exploded View

1. Field Access Box

 Field access box is at lower-left of control panel.

2. Main Power / Lights

 Main power switch and lights switch are at right

of control panel (as shown below).

3. Inoperative Dashboard Notations

 Markings of “Well,” “Overhead” and

“Pre-Heat” may be on faceplates.

 These functions are NOT used on these

models and are to be disregarded.

4. Shelves and Deck Heater Controls

 Heater controls to shelves and deck are on

control panel.

 Heat is controllable by the pressing the “up” and

“down” arrows on faceplate. The red “HEAT” light

will come on when shelves (or deck) are warming.

5. Fuse

 Replacement fuse must be 15 amp maximum.

Shelf One

Shelf Three

Shelf Two

Shelf Four (Optional)

Deck

STARTUP, CONTINUED - CONTROL PANEL EXPLODED VIEW (MODEL B3632H ONLY)

Model B3632H - Control Panel Exploded View

1. Field Access Box

 Field access box is at lower-left of control panel

(as shown in illustration below).

2. Main Power / Lights

 Main power switch and lights switch are at right

of control panel (as shown in illustration below).

3. Inoperative Dashboard Notations

 Markings of “Well,” “Overhead” and

“Pre-Heat” may be on faceplates.

 These functions are NOT used on these

models and are to be disregarded.

4. Shelves and Deck Heater Controls

 Heater controls to shelves and deck are on

control panel.

 Heat is controllable by the pressing the “up” and

“down” arrows on faceplate. The red “HEAT” light

will come on when shelves (or deck) are warming.

5. Fuse

 Replacement fuse must be 15 amp maximum.

Shelf One

Shelf Three Shelf Two

Shelf Four (Optional)

Deck

Ce manuel convient aux modèles suivants

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