SteelMax PB-5 Manuel utilisateur

The tools of innovation.

15335 E. Fremont Drive, Centennial, CO 80112

1–87STEELMAX, FAX 303–690–9172

www.steelmax.com [email protected]

OPERATOR’S MANUAL

B-

-5

E-

-5

C-

-5

PIPE BEVELING MACHINE

Contents 
 
GENERAL INFORMATION............................................................................................... 3 
1. Application................................................................................................................. 3 
2. Technical data............................................................................................................ 3 
3. Equipment included ................................................................................................... 4 
4. Dimensions................................................................................................................ 5 
5. Design ....................................................................................................................... 7 
SAFETY PRECAUTIONS.................................................................................................. 8 
STARTUP AND OPERATION..........................................................................................10 
1. Installing the jaw blocks and tool bits ........................................................................10 
2. Installing (removing) the mandrel and adjusting the clearance..................................11 
3. Installing the motor....................................................................................................12 
4. Clamping the machine into the pipe..........................................................................13 
5. Preparing the air (for machine with air motor) ...........................................................14 
6. Operating..................................................................................................................14 
7. Troubleshooting the electric motor............................................................................16 
8. Troubleshooting the battery motor.............................................................................16 
9. Replacing the spindle disk ........................................................................................17 
10. Facing and beveling at the same time.....................................................................18 
ACCESSORIES...............................................................................................................19 
1. Tool bits for carbon steel...........................................................................................19 
2. Tool bits for stainless steel........................................................................................21 
3. Air motor...................................................................................................................22 
4. Electric motor............................................................................................................22 
5. Battery motor ............................................................................................................22 
6. Air preparation unit....................................................................................................23 
7. 5.2 Ah battery ...........................................................................................................23 
8. Battery charger .........................................................................................................23 
9. 75 mm spindle disk...................................................................................................24 
10. 140 mm spindle disk set..........................................................................................24 
11. Ratchet wrench.......................................................................................................25 
12. Small expanding mandrel........................................................................................26 
13. Coolant ...................................................................................................................26 
EXPLODED DRAWINGS AND PARTS LIST....................................................................27 
DECLARATIONS OF CONFORMITY...............................................................................30 
WARRANTY CARD..........................................................................................................33 
 

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

1. GENERAL INFORMATION

1.1. Application

The PB-5 / PBE-5 / PBC-5 is apipe beveling machine designed to mill pipes made of

carbon and stainless steel, aluminum alloys, and copper-nickels. Depending on the tool

bit used, the machine allows external beveling, internal beveling, J-beveling, internal

calibration, and facing pipes from inner diameters of 32 mm (1.26″)to outer diameters

of 114 mm (4.49″). You can install up to three tool bits at the same time.

An optional 140 mm spindle disk set allows the machine to bevel pipes with outer

diameters up to 140 mm. Using an optional 75 mm spindle disk, ratchet wrench, or

both, helps working in places hard to reach. An optional small expanding mandrel

allows machining pipes with inner diameters from 25 mm to 33 mm (0.98–1.30″).

1.2. Technical data

PB-5

PBE-5

PBC-5

Pressure

0.6 MPa (87 psi)

–

Voltage

–

1~ 110–120 V, 50–60 Hz

1~ 220–240 V, 50–60 Hz

18 V DC, 5.2 Ah

Air motor

Modec

NT10RT0851FCA1F-CO

–

Electric motor

–

Metabo

SBEV 1100-2 S

Metabo

BS 18 LTX Impuls

Connection

CEJN 410 DN 10.4

R 1/2″BSPT fitting for

quick-coupling

Electrical plug

Battery connection

Air consumption

1400 l/min (50 CFM)

–

Power

800 W

1100 W

–

Pipe diameter

32 mm ID to 114 mm

OD (1.26–4.49″)

32 mm ID to 114 mm

OD (1.26–4.49″)

32 mm ID to 114 mm

OD (1.26–4.49″)

Maximum pipe

wall thickness for

outer diameter

up to 114mm

12 mm (0.47″)

114–124mm*

10 mm (0.39″)

124–132mm*

8 mm (0.31″)

132–140mm*

6 mm (0.24″)

Rotational speed without load

180 rpm

–

0–50 rpm (gear 1)

0–180 rpm (gear 2)

Nominal rotational speed

90 rpm

0–113 rpm (gear 1)

0–318 rpm (gear 2)

–

Protection class

–

Required ambient temperature

0–40°C (34–104°F)

Weight with motor

10 kg (22 lbs)

11 kg (24 lbs)

10 kg (22 lbs),

includes battery

* Available with the optional 140 mm spindle disk set.

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

1.3. Equipment included

Beveling machine (without tool bits)

1 unit

Metal box

1 unit

Jaw blocks (number 1, 2, 3, 4, 5, 6)

3 sets

Coolant container

1 unit

Tool container

1 unit

13 mm socket wrench

1 unit

6 mm hex wrench

1 unit

5 mm hex wrench

1 unit

4 mm hex wrench with handle

1 unit

3 mm hex wrench with ball end

1 unit

Air motor

Option

Electric motor

Option

Battery motor

Option

–

Operator’s Manual

1 unit

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

1.4. Dimensions

380 mm (15″)

232 mm (9″)

539 mm (21″)

577 mm (23″)

433 mm (17″)

232 mm (9″)

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

434 mm (17″)

468 mm (18.4″)

232 mm (9″)

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

1.5. Design

Fig. 1. View of PB-5 and of PBE-5 electric motor and PBC-5 battery motor

Handle

Clearance

adjustment

unit

Expanding mandrel

118 mm spindle disk

Air motor

ON/OFF lever

Air connection

Draw nut

Feed

indicator

ON switch lock

ON/OFF switch

Rotation direction switch

(must be set as shown)

Gear switch

Speed adjustment dial / LED

Rotation direction switch

(must be set as shown)

ON/OFF switch

with speed adjustment

Gear switch

Torque adjustment dial

Battery

LED activation button

LED

Operation mode switch

(must be set as shown)

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

2. SAFETY PRECAUTIONS

1. Before use, read this Operator’s Manual and complete a training in occupational

safety and health.

2. Use only motors specified in the technical data.

3. Use only in applications specified in this Operator’s Manual.

4. Make sure that the machine has all parts and they are genuine and not damaged.

5. Make sure that the specifications of the air (power) source are the same as those

specified on the rating plate.

6. Supply themachine with air motor only with clean and lubricated air. Make sure

that the air source has an air preparation unit that contains a filter, regulator, and

lubricator.

7. Do not pull the hose (cord). This can cause damage and serious injury.

8. Keep untrained bystanders away from the machine.

9. Before each use, ensure the correct condition of the machine, air (power) source,

supply hose (power cord, battery), quick coupling (plug), control parts, and tool bits.

10. Before each use, make sure that no part is cracked or loose. Make sure to

maintain correct conditions that can have an effect on the operation of the

machine.

11. Avoid accidental starts. Do not put the machine so that the motor will start. Do not

carry the machine with air motor by holding the ON/OFF lever.

12. Keep the machine dry. Do not expose the machine to rain, snow, or frost.

13. Keep the work area well-lit, clean, and free of obstacles.

14. Do notuse nearflammable materials, orin explosive environments.

15. Attach the pipe so that it will not fall or roll.

16. Use only tool bits specified in this Operator’s Manual.

17. Do not use tool bits that are dull or damaged.

18. Attach the tool bits with two screws. Remove wrenches from the work area

before you connect the machine to the air (power) source.

19. Use eye and ear protection, protective footwear, and protective clothing. Do not

use loose clothing.

20. Use an electric/battery motor only after you set the rotation direction switch and the

operation mode switch as shown in Fig. 1. Using left rotation or impulse mode (the

switches set to the opposite positions) can damage the machine.

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

21. Do not touch chips or moving parts. Do not let anything catch in moving parts.

22. After each use, clean the machine with a dry cotton cloth and no chemical

agents. Do not remove chips with bare hands.

23. Maintain the machine and install/remove parts and tool bits only after you unplug

the machine from the air (power) source or remove the battery.

24. Repair only in a service center appointed by the seller.

25. If the machine falls, is wet, or has any damage, stop the work and immediately

send the machine to the service center for check and repair.

26. Do not leave the machine when it operates.

27. If you are not going to use the machine, remove the tool bits from the sockets.

Then, remove the machine from the work area and keep it in a safe and dry

place.

28. If you are not going to use the machine for an extended period, put anti-corrosion

material on the steel parts.

PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-5 Operator’s Manual

3. STARTUP AND OPERATION

3.1. Installing the jaw blocks and tool bits

Use the table that follows to select the correct jaw blocks for the diameter of the pipe.

Pipe inner diameter

Jaw blocks

number

[mm]

[inch]

32–43.5

1.26–1.71

–

43–55

1.69–2.17

54–66.2

2.13–2.61

64.7–76.9

2.55–3.03

74.9–87.1

2.95–3.43

85.2–97.4

3.35–3.83

94.8–107

3.73–4.21

Use the 3 mm hex wrench to attach the jaw blocks to the expanding mandrel (1,

Fig. 2). Then, select up to three tool bits suitable to planned use, and put them in the

sockets. Point the blades in the rotation direction (2). Next, use the 4 mm hex wrench

and two of the screws (3)to attach each tool bit. Make sure that the pressing

surfaces of the screws are in full contact with the tool bits.

Fig. 2. Installing the jaw blocks and tool bits

Ce manuel convient aux modèles suivants

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