SteelMax BM-18 Manuel utilisateur

The tools of innovation.

801 W. Mineral Ave. Suite 103 Littleton, CO 80120

1– 303 – 690 - 9146, FAX 303 – 690 – 9172

www.steelmax.com sales@steelmax.com

OPERATOR’S MANUAL

BM-18

BEVELING MACHINE

Contents

1. GENERAL INFORMATION..................................................................................................3

1.1. Application ....................................................................................................................3

1.2. Technical data ..............................................................................................................3

1.3. Equipment included ......................................................................................................4

1.4. Dimensions ...................................................................................................................4

1.5. Design...........................................................................................................................5

2. SAFETY PRECAUTIONS ....................................................................................................6

3. SYMBOLS............................................................................................................................8

4. STARTUP AND OPERATION..............................................................................................9

4.1. Removing and installing the milling head .....................................................................9

4.2. Adjusting the bevel width ............................................................................................11

4.3. Adjusting the guide for beveling with radius ...............................................................12

4.4. Preparing ....................................................................................................................12

4.5. Operating ....................................................................................................................13

4.6. Replacing the cutting inserts.......................................................................................14

4.7. Replacing the roller.....................................................................................................15

4.7.1. Replacing the beveling roller............................................................................15

4.7.2. Replacing the radius roller ...............................................................................16

4.8. Replacing the brushes ................................................................................................17

5. ACCESSORIES .................................................................................................................18

5.1. Pipe attachment..........................................................................................................18

5.2. Sticker against scratches............................................................................................21

5.3. Worktable fixture.........................................................................................................21

5.4. Radius insert positioner ..............................................................................................25

5.5. Milling tools .................................................................................................................26

6. SPARE AND WEARING PARTS .......................................................................................27

7. EXPLODED VIEWS AND PARTS LIST.............................................................................28

8. DECLARATION OF CONFORMITY ..................................................................................36

9. ENVIRONMENTAL PROTECTION....................................................................................37

10. WARRANTY CARD ....................................................................................................38

BM-18

BM-18 Operator’s Manual

1. GENERAL INFORMATION

1.1. Application

The BM-18 is a beveling machine designed to bevel plates and pipes made of steel,

aluminum alloys, brass, or plastics.

Depending on the milling head, the machine allows you to bevel at the angle of

22.5°, 30°, 37.5°, 45°, 50°, 55°, or 60°. The minimum workpiece thickness is 0.08” (2

mm). The maximum bevel width is 11/16″(18 mm). A radius milling head allows you

to bevel with a radius of 2, 3, 4, or 5 mm. The minimum diameter of a hole to be ma-

chined is 1.57” (40 mm).

An optional attachment allows you to bevel pipes and a sticker protects aluminum

workpieces from scratches. A worktable fixture allows you to bevel flat bars.

The machine is designed for professional use only.

1.2. Technical data

Voltage

1~ 220–240 V, 50–60 Hz

1~ 110–120 V, 50–60 Hz

Power

2200 W

Rotational speed with no load

1800–5850 rpm

Protection level

IP 20

Protection class

Maximum bevel width (b)

11/16″(18 mm, Fig. 1)

Bevel angle (ß, depends on the milling head)

22.5°, 30°, 37.5°, 45°, 50°, 55°, 60 (Fig.

Minimum workpiece thickness (beveling)

0.08″(2 mm)

Minimum workpiece thickness (radius beveling)

0.27″(7 mm)

Minimum hole diameter

1.57″(40 mm)

Edge radius

2 mm, 3 mm, 4 mm, 5 mm (Fig. 1)

Noise level

More than 70 dB

Vibration level

2.3 m/s

(7.5 ft/s

)

Machine harmful for health.

Take periodic breaks during work.

Required ambient temperature

0–40°C (32–104°F)

Weight (without milling head)

22 lbs. (10 kg)

Fig. 1. Bevel dimensions

BM-18

BM-18 Operator’s Manual

1.3. Equipment included

Beveling machine (without milling head)

1 unit

Plastic box

1 unit

6 mm hex wrench

1 unit

32 mm flat wrench

1 unit

Grease for screws (5 g, 0.17 oz)

1 unit

–

Operator’s Manual

1 unit

1.4. Dimensions

23″ (585 mm)

9 3/8″(238 mm)

6 9/64″(156 mm)

BM-18

BM-18 Operator’s Manual

1.5. Design

Switch lock

Handle

Speed dial

Handle

ON/OFF switch

Air vents

Sleeve

Clamping

screw

Guide

Roller

Milling head

BM-18

BM-18 Operator’s Manual

2. SAFETY PRECAUTIONS

1. Before using, read this Operator’s Manual and complete a training in occupational

safety and health.

2. Use only in applications specified in this Operator’s Manual.

3. Make sure that the machine has all parts and they are genuine and not damaged.

4. Make sure that the specifications of the power source are the same as those spec-

ified on the rating plate.

5. Do not carry the machine by the cord and do not pull the cord. This can cause dam-

age and electric shock.

6. Keep untrained bystanders away from the machine.

7. Before each use, ensure the correct condition of the machine, power source, power

cord, plug, control parts, and tools.

8. Before each use, make sure that no part is cracked or loose. Make sure to maintain

correct conditions that can have an effect on the operation of the machine.

9. Keep the machine dry. Do not expose the machine to rain, snow, or frost.

10. Keep the work area well-lit, clean, and free of obstacles.

11. Do not use near flammable materials, or in explosive environments.

12. Use only tools specified in this Operator’s Manual.

13. Do not use tools that are dull or damaged.

14. Make sure that the cutting inserts and the milling head are correctly attached. Re-

move wrenches from the work area before you connect the machine to the power

source.

15. Do not use the machine so that the milling head points up.

16. If the cutting edge of an insert is worn, turn all inserts by 90° or 180°. If all the

cutting edges are worn, install new inserts specified in this Operator’s Manual.

17. Use eye and ear protection, non-skid footwear, and protective clothing. Do not use

loose clothing.

18. Do not touch chips or moving parts. Do not let anything catch in moving parts.

19. After each use, clean the machine and the milling head with a dry cotton cloth and

no chemical agents. Do not remove chips with bare hands.

20. Maintain the machine and install/remove parts and tools only after you unplug the

machine from the power source.

21. Repair only in a service center appointed by the seller.

BM-18

BM-18 Operator’s Manual

22. If the machine falls, is wet, or has any damage, stop the work and immediately

send the machine to the service center for check and repair.

23. If you are not going to use the machine, remove it from the work area and keep it

in a safe and dry place.

24. If you are not going to use the machine for an extended period, put anti-corrosion

material on the steel parts.

BM-18

BM-18 Operator’s Manual

3. SYMBOLS

Before using the machine, familiarize yourself with the following symbols (tab. 1).

Use eyes protection

Use hearing protection

Read the Operator’s Manual

Warning against electric voltage

Tab. 1. Explanation of symbols

BM-18

BM-18 Operator’s Manual

4. STARTUP AND OPERATION

4.1. Removing and installing the milling head

Unplug the power cord. To remove the milling head, continue in the following se-

quence.

6 mm

32 mm

BM-18

BM-18 Operator’s Manual

To install the milling head, remove the sleeve as shown before. Then, continue in the

sequence that follows. Make sure that the milling head aligns with the spindle (3).

6 mm

32 mm

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