STARING Mega 300 Manuel utilisateur
Instruction manual • Staring Mega 300 • 1 <<
>> Before you use the Mixer, pleace read the Intruction manual
Mega Mixer 300
Instruction manual
>> 2 • Instruction manual • Staring Mega 300
Instruction manual • Staring Mega 300 • 3 <<
Dear STARING Customer,
STARING MEGA 300, is a pan mixer of the most advanced design in the market
and easily meeting all site requirements of today. The maximum performance and
the simple, easy operation of the STARING MEGA 300 are results of our recent
development work within the mixer technology field.
In order to achieve safe handling of the STARING MEGA 300, we ask you to read
the following instruction manual carefully.
>> Mega Mixer 300
1. Technical Data. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .4
2. Safety and Prevention of Accidents . .. .. .. .. .. .. .. .. .. .. .. .. .5
3. Special Safety Equipment . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .7
4. Transport .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .7
5. Starting Procedure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8
6. Using the Mixer .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .9
7. Optimum Mixing . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10
8. Adjustment of Discharge Height. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10
9. Adjustment af Mixer Blades . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11
10. Cleaning and Maintence of the Mixer.. .. .. .. .. .. .. .. .. .. .. ..12
11. Spare Parts .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
12. Spare Part List .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
13. Guarentee . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..14
14. EC Declaration of Conformity.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..15
>>
Contents
>> 4 • Instruction manual • Staring Mega 300
Mixer Type. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .Mega 300
Mixer Weight. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 520 kg
Gross Volume.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 300 l
Net Volume .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. approx 180L
Pan Diameter .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..1200 mm
RPM.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..40 (l/min)
No. of Mixer Arms .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3
Discharge Height .. .. .. .. .. .. .. .. .. .. .. .. .. adjustable from 600 to 900 mm
Electric Moter Output .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 4,5 - 5,0 or 7,5 kW
Protection .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. IP 54
Voltage .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 3x380V
Power Consumption . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9 - 12 or 16A
Frequency . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 50 Hz
Noise Level at the Working Place (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. 78 dB(A)
Noise Level at the Working Place (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. 58 dB(A)
Mixer Noise Level (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <68 dB(A)
Mixer Noise Level (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <66 dB(A)
Identification:
The Manufacturer’s type sign states the mixer type. No. in the first field. The second field consists
of seven figures of which the first three figures state the machine No., the next two figures the
building year and the last two figures the month of the building year. The third field states the net
weight in kg of the mixer.
>> 1. Technical Data
Instruction manual • Staring Mega 300 • 5 <<
Instruction Manual All persons dealing with the use, installation, operation,
maintenance and repair must have read and understood
the Instruction Manual.
Persons Responsible The operator of the mixer is responsible for the fact that
only persons who are qualified and have been instructed
in the operation of the machine operate, maintain or repair
the mixer.
Purposeful Use Mixers are machines for production of concrete, mortar
and for processing of refractory materials. The mixer can
handle solid materials without adding water or aggregates.
The mixer may only be used in accordance with the inten
ded purpose and may not be used for mixing of inflamma
ble or explosive materials. The mixer is not suitable for
mixing of foodstuffs.
Power Supply The mixer may not be connected to wall sockets. The con
nection requires being wired into the supply provided.
Cabling with a cross section of 5 x 1,5 mm2 and 2,5 mm2
for 7,5 kW electric motor and approved socket outlet and
plug must be used.
If the cables are defective the mixer may not be operated.
Defective cables can be a danger to life. Use only cables
and plugs which are fault free.
Danger to Persons
an Equipment If the mixer is operated incorrectly and not in accordance
with the intended purpose, damage to persons or equip
ment may result. Therefor any incorrect use of
the mixer is not allowed!
>> 2. Safety and Prevention of Accidents
>> 6 • Instruction manual • Staring Mega 300
Safety Equipment The mixer should only be operated using the safety
equipment which is recommended. The mixer should
only be operated whit complete and undamaged safety
equipment.
Maintenance and Repair Work All work at power equipment should only be carried out by
specialists observing the relevant safety requirements.
The machine should be checked daily by the operator for
correct operation.
This is especially important for:
movable parts
screw joints
safety equipment
protection equipment
cables, plugs and switches
excessive soiling
In connection with maintenance and repair work the power
supply must be disconnected and arrangement made so
that it is not possible to engage the mixer again.
Declaration of Conformity The mixer is in conformity with the provisions in the
Council Directive of 14. June 1989 on mutual approxima
tion of the laws of the Member States on the safety of
machines (89/392/EEC as amended by Directives 91/368/
EEC, 93/44/EEC and 93/68/EEC)with special reference to
Annex 1 of the Directive on essential safety and health
requirements in relation to the construction and
manufacture of machines.
>> 2. Safety and Prevention of Accidents
Instruction manual • Staring Mega 300 • 7 <<
The mixer will be delivered with either a securely fastened
or electrical secured safety cover and with safety screen
under the discharge port.
Furthermore, we have for safety reasons installed a
thermal relay. The thermal relay protects the electric
motor when overheating occurs. The mixer is protected
against automatic restarting and the thermal relay needs
to be reset before the mixer can be used again.
The rated power is stated on the electric motor
machine sign. In accordance with EN 60204-1 the machine
is equipped with a main switch.
When the mixer is transported by means of secured hoists
it must only be lifted by the three lifting points.
Note
Pay attention that there is enough lifting capacity in the
hoist being used.
Risk
Incorrect lifting of loads as well as damaged chains an
ropes may cause serious accidents.
The mixer can be transported by means of forklift trucks.
Then the forks must be level (horizontally arranged) under
the mixer pan in order to avoid any damage and that the
mixer tips over.
Never lift the mixer from the discharge side with
forklift truck.
>> 3. Special Safety Equipment
>> 4. Transport
>> 8 • Instruction manual • Staring Mega 300
Before the mixer is started the following instructions should
be followed:
1. Check that the power cable is not damaged, if so,
replace it.
2. Check the mixer and remove all major foreign matters.
3. Check that the mixer blades are correctly fastened in
order to avoid damage to the mixer.
4. Place the mixer on a surface which is as level as
possible.
>> 5. Starting Procedure
Instruction manual • Staring Mega 300 • 9 <<
The mixer is started on the switch as follows:
Green pushbutton = Start
Red pushbutton = Stop
After the engagement the direction of rotation should
always be checked.
The mixer blades must rotate clockwise.
Fig. 2.
Where wrong rotation occurs this requires adjustment of
two of the three phases. This work must be carried out by
a qualified electrician.
If the machine is equipped with a directional plug the
direction of rotation can be changed by turning the
terminals with a screwdriver.
Fig. 3.
Whenever the mixer has been moved to another place,
the direction of rotation should be checked.
Filling and discharge of the mixer should only take place
when the mixer is running so, hat damage to the mixer
is avoided.
>> 6. Using the Mixer
Fig. 3
Fig. 2
Fig. 3
>> 10 • Instruction manual • Staring Mega 300
The optimum mixing (mixing time) is achieved by filling
water directly through the centre cover of the mixer.
In this way the water will be equally distributed in the mixer
pan during the mixing.
For the adjustment of the required discharge height please
follow the instructions below:
The discharge height of the mixer should be set at the
required height before starting the mixer. Then the mixer
is lifted by means of a crane or a forklift truck in order to
relieve the telescope legs. The cotter pins and bolts on the
4 telescope legs are then removed and the mixer is lifted
or lowered to the required height. After the discharge the
cotter pins and bolts are tightened again.
>> 7. Optimum Mixing
>> 8. Adjustment of Discharge Height
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