Star Micronics WinType 4000 Manuel utilisateur

WinType 4000

ECHNICAL MANUAL

[ SECOND EDITION ]

LASER PRINTER

NOTICE

•Allrightsreserved.Reproductionofanypartofthismanualinany

form whatsoever, without STAR’s express permission, is forbid-

den.

•The contents of this manual are subject to change without notice.

•All efforts have been made to ensure the accuracy of the contents

of this manual at the time of going to press. However, should any

errors be detected, STAR would greatly appreciate being in-

formed of them.

•The above notwithstanding, STAR can assume no responsibility

for any errors in this manual.

Trademark acknowledgments

Windows : Microsoft Corporation

INTRODUCTION

This manual describes the WinType 4000 laser printer.

It is intended for use as a reference when performing maintenance procedures.

This manual is prepared for use at a technical level and is not for the general user.

This manual is divided into the following sections:

Chapter 1 General Specifications

Specifications, safety information

Chapter 2 Theory of Operation

A description of the principles of the electrical and mechanical systems and their functions

Chapter 3 Parts Replacement and Adjustments

Explanation of disassembly, reassembly, and adjustment procedures

Chapter 4 Maintenance Guide

Contains an overview of steps for recovering from a breakdown, connector layout diagrams, wiring

connections, and other information useful in maintenance operations.

Chapter 5 Troubleshooting

Contains breakdown analysis procedures used when repairing breakdowns.

Chapter 6 Parts List

Illustrations showing disassembly diagrams, part numbers and part names

* In this manual, MCU PWB is the abbreviation for Main Control Unit Printed Wiring Board.

CHAPTER 1

GENERAL SPECIFICATIONS

1. GENERAL SPECIFICATIONS................................................................................3

2. SAFETY INFORMATION........................................................................................6

2-1. Power Supply .......................................................................................................... 6

2-2. Drive Parts............................................................................................................... 6

2-3. Safety Devices ........................................................................................................ 6

2-4. Laser safety............................................................................................................. 7

3. PRINTER COMPONENTS......................................................................................8

– 2 –

GENERAL SPECIFICATIONS

– 3 –

GENERAL SPECIFICATIONS

1. GENERAL SPECIFICATIONS

Engine Printing process Electro-photographic

Resolution 300 x 300 dpi (Smoothing off)

600 dpi class (Smoothing on)

Exposure Semi-conductor laser beam scanning

Fixing Thermal fusing using heated rollers

Printing speed

Warm-up time 45 seconds or less after power on at 22°C (72°F)

(115 volts or 220 volts)

Time for first print 20.5 seconds for Letter paper

21.1 seconds for A4 paper

Continuous printing speed Min. 4 pages per minute for Letter or A 4 size paper

Printable area 4mm in from the edge of the paper on all sides

Paper feed Input tray Capacity: 100 sheets of standard paper, 30 overhead (OHP) trans-

parencies, 30 label sheets or 10 envelopes

Paper weight: From 60 g/m2(16 lb.) – 135 g/m2(36 lb.)

Output tray Face down

Capacity: Approximately 50 sheets

Printing materials

Standard paper XEROX 4024 DP 20 lb 8.5" x 11" cut sheet paper (US)

Special printing OHP film: 8.5" x 11" XEROX, PN 3R2780 (US)

materials A4 XEROX, PN 3R91330 (Europe)

Label: 8.5" x 11" XEROX, PN 3R4469 (US)

A4 XEROX, PN 3R97408 (Europe)

Envelope: Com-10 Monroe Brand, Monarch Monroe Brand

– 4 –

GENERAL SPECIFICATIONS

Toner cartridge ThetonercartridgeconsistsofanOPCdrum,developingrollerandblades,

primary charge roller, drum cleaner and high definition black toner.

Toner save mode Off/Dark/Medium/Light

Mode Yield

Off Approx. 4000 pages

Dark Approx. 5000 pages

Medium Approx. 5700 pages

Light Approx. 8000 pages

Mean printing life Starter cartridge: 4000 sheets at 5% paper coverage

Replacement cartridge: 4000 sheets at 5% paper coverage

Power specifications

Input line voltage/ For US Voltage Frequency

frequency Min.: 90V 47Hz

Normal: 100/120V 50/60Hz

Max.: 132V 63Hz

For Europe and Asia/Pacific

Voltage Frequency

Min.: 198V 4 7Hz

Normal: 220/240V 50/60Hz

Max.: 264V 63Hz

Power consumption Maximum power consumption when warming-up and printing is as

follows

100/120V Less than 400W (less than 3A)

220/240V Less than 400W (less than 2A)

Environmental specifications Energy Star Compliant

Temperature, humidity Print engine with toner cartridge:

and altitude Operating: 5 – 35°C (41 – 95°F) at 15 – 85% RH (no conden-

sation)

Non-operating: 20 – 40°C (60 – 104°F) at 5 – 95% RH (no conden-

sation)

0 – 2,500 meters (0 – 8,200 feet)

Print engine without toner cartridge:

Non-operating: 20 – 40°C (60 – 104°F) at 5 – 95% RH (no conden-

sation)

0 – 15,000 meters (0 – 49,200 feet)

Acoustic noise Printing: 48 dB (A) or less

Warm up: 38 dB (A) or less

In accordance with ISO 7779

Dust emission Less than 0.1mg/m3

concentration: Measured in accordance with Mass Measurements Method

– 5 –

GENERAL SPECIFICATIONS

Reliability specifications

MPBF Recommended usage: Average 2,000 pages per month

Maximum 10,000 in any one month

MPBF: 60,000 pages

MTTR Within 30 minutes

Jam ratio 1/1000 using recommended paper

1/100 using special printing materials

Double feed ratio 1/1000 using recommended paper

1/100 using special printing materials

Life 100,000 pages or 5 years

Dimensions 330mm x 235mm x 265mm

(13.0 in. x 9.25 in. x 10.4 in.)

Weight 6.5 kg. (14.3 lbs.) without toner cartridge

7.5 kg. (16.5 lbs.) with toner cartridge

Controller I/F High speed bi-directional parallel interface

Panel 2 LED lamps (Ready and Error)

Software Windows Direct (GDI) mode Provides fast, WYSIWYG output from Windows (GDI) mode applica-

tions

PCL mode Provides compatibility with the popular printer languages used in the

LaserJet II series. Both Windows applications and DOS applications

running under Windows can use PCL emulation mode for printing.

PostScript mode Provides compatibility with the sophisticated PostScript language. Both

WindowsapplicationsandDOSapplicationsrunningunderWindowscan

use PostScript emulation mode for printing.

Paper size Paper sizes available A4, Letter, Legal, A5, Executive, B5, Com 10, C5, DL, Monarch

in GDI mode

Paper sizes available in A4, Letter, Legal, Executive, Com 10, C5, DL, Monarch

PCL4 emulation

Paper sizes available in A4, Letter, Legal, A5, Executive, B5, Com 10, C5, DL, Monarch

PostScript emulation

– 6 –

GENERAL SPECIFICATIONS

2. SAFETY INFORMATION

Inorder to prevent accidentsfrom occurring while maintenanceis being carried out,all warnings and precautionsshould

bestrictly observed whilework is being carriedout. Never attempt any kind of dangerous procedure when servicing this

machine.

The precautions noted below only cover a few of the situations which could foreseeably occur during maintenance

operations. Please make sure every safety precaution is observed while work is being carried out.

2-1. Power Supply

In order to prevent electrical shock, burns, damage to the equipment and other problems, always make sure the power

supply is turned off and the power supply cable has been unplugged before maintenance work is carried out.

If the power must be left on in order to measure voltage or for other reasons, make sure sufficient precautions are taken

to prevent electrical shock, and follow the procedures laid down in this manual.

2-2. Drive Parts

Inspection of drive section parts such as sprockets and gears should be carried out using a hand crank.

DANGER: Never inspect these parts while the equipment is in operation!

2-3. Safety Devices

Thorough consideration should be given to safety devices designed to prevent accidents (fuses, interlock switches, etc.)

as well as those handled by the user in the course of operating the equipment (covers, panels, etc.), in order to make sure

they fulfill their function as safety equipment.

DANGER: In order to prevent exposure to the laser beam contained in the printer, the following precautions must

always be strictly observed.

Exposure to the laser beam can result in blindness.

• Never open a cover (ROS assembly) that has the label shown in figure 1-3 on it.

• When disassembling and adjusting the equipment, always make sure the power supply has been

turned off first.

• This equipment is provided with a two-stage safety switch function, so that it can be operated even

withthecoversremoved,bypressingtheinterlockswitch.Whenusingthismethodofoperation,never

short the other switch at the same time (the second switch is pressed when the actuator at the back of

the EP toner cartridge attachment section is pressed).

• When servicing the printer’s optical system, be careful not to place screwdrivers or other reflective

objects in the path of the laser beam.

Be sure to take off accessories, such as watches and rings, before working on the printer. A reflected

beam, though invisible, can permanently damage your eyes.

Because the laser beam is invisible, be especially careful when servicing the optical system.

Figure 1-1 Itnerlock switch location

Itnerlock switch

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