Solar Stik PDM 3000 Instructions d'installation

|1April 2020 |Solar Stik®, Inc.

OPERATOR AND MAINTENANCE MANUAL

FOR THE

POWER DISTRIBUTION MODULE (PDM)

3000

Updated:20200428

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

Revision: A

Item #: 20-0002510

Operator and Maintenance Manual for the PDM 3000

April 2020 |Solar Stik®, Inc.2 |

Contents

GENERAL INFORMATION, THEORY OF OPERATION, AND EQUIPMENT DESCRIPTION

PDM 3000 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Theory of Operation

Important Product Safety Information and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Information Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Fire Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Recommended Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electric Shock Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Environmental and Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Dust/Foreign Object Intrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Equipment Description

The Inter-Connect System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PDM 3000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Power Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Power Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Regulated Power Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PDM 3000 Information Plate (I-Plate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

OPERATOR INSTRUCTIONS

Integrating the PDM 3000 into a System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

MAINTENANCE INSTRUCTIONS

Preventive Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Foreign Object Debris (FOD) and Water Intrusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Water Intrusion Remediation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PDM 3000 PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Transporting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SUPPORTING INFORMATION

PDM 3000 Technical Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Warranty and Returns

Return Material Authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ABOUT SOLAR STIK, INC.

Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

|3April 2020 |Solar Stik®, Inc.

Operator and Maintenance Manual for the PDM 3000

Section Page(s) Description Date

First published March 2020

List of Tables

Table 1. PDM 3000 PMCS.............................................................................................................................................. 18

Revision History

List of Figures

Figure 1. PDM 3000 circuits ............................................................................................................................................. 4

Figure 2. PDM 3000.......................................................................................................................................................... 5

Figure 3. Inter-Connect plug........................................................................................................................................... 10

Figure 4. PDM 3000 front ............................................................................................................................................... 11

Figure 5. PDM 3000 left side .......................................................................................................................................... 11

Figure 6. PDM 3000 right side........................................................................................................................................ 12

Figure 7. PDM 3000 bottom ........................................................................................................................................... 12

Figure 8. PDM 3000 top, Faceplate, specs, and cautions ............................................................................................. 13

Figure 9. PDM 3000 output breakers ............................................................................................................................. 14

Figure 10. Connecting 24 VDC power source to the PDM 3000.................................................................................... 14

Figure 11. Connecting a voltage-sensitive 28.0 VDC load to the PDM 3000................................................................. 15

Figure 12. Connecting a 24 VDC load to the PDM 3000................................................................................................ 15

Figure 13. Location of drain plug screws in the PDM 3000 ........................................................................................... 17

Figure 14. PDM 3000 bottom cutouts ............................................................................................................................ 18

Figure 15. PDM 3000 transportation .............................................................................................................................. 19

Operator and Maintenance Manual for the PDM 3000

April 2020 |Solar Stik®, Inc.4 |

GENERAL INFORMATION, THEORY OF OPERATION,

AND EQUIPMENT DESCRIPTION

PDM 3000 Introduction

The primary function of a Power Distribution Module (PDM) 3000 is to provide 28.0 VDC power in a

stable, regulated manner to DC loads that are sensitive to the quality of power.

The PDM 3000 “boosts” the DC bus voltage (typically < 30.0 VDC), up to 36 VDC then “bucks” it

down to a stable, regulated 28.0 VDC. Power sources (24 VDC nominal) may be connected to the

Inter-Connect port or to the NATO port.

The PDM 3000 is Plug & Play–compatible with the Solar Stik Inter-Connect circuit, and can be

used in concert with other Solar Stik components. The modular design allows the operator to use it

with other technologies/capabilities that collectively meet the specic mission requirements for an

application.

Cables for the PDM 3000 are sold separately; load cables are customized for the application with

the proper connector(s), wire gauge, and length.

Theory of Operation

Figure 1. PDM 3000 circuits

Voltage-sensitive

28.0 VDC Loads

24 VDC Loads

24 VDC

System power source

(Power Hub or PRO-Verter)

The PDM 3000 provides stable, regulated 28.0 VDC power to support voltage-sensitive loads.

The Inter-Connect and NATO input ports are functionally equivalent, allowing the PDM 3000 to be

integrated into a Solar Stik Hybrid Power System (HPS) or to obtain power from a source such as a

military vehicle or genset with the common 24 VDC NATO connector.

|5April 2020 |Solar Stik®, Inc.

Operator and Maintenance Manual for the PDM 3000

Important Product Safety Information and Instructions

This manual contains important safety instructions that must be followed during the installation and

operation of the PDM 3000. Read all instructions and safety information contained in this manual.

While the PDM 3000 is designed for indoor/outdoor operation, the cutouts on the bottom must

remain clean with access the environment for proper cooling.

The PDM 3000 is not eld serviceable. If repair is needed, contact Solar Stik Technical Support for

assistance in diagnosis and identication of the proper repair and parts.

Exercise caution when handling or operating equipment. Live power may be present.

Figure 2. PDM 3000

Safety Information Labels

Your safety and the safety of others is very important.

Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill you or

hurt you and others. All safety messages will follow the safety alert symbol and the word

“DANGER”, “WARNING”, or “CAUTION”. These words are dened as:

DANGER Indicates a hazardous situation which, if not avoided, will result in death or

serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of

injury, and tell you what can happen if the instructions are not followed.

WARNING

Operator and Maintenance Manual for the PDM 3000

April 2020 |Solar Stik®, Inc.6 |

Fire Hazard

Fire Types

Class A ﬁre - Fires in ordinary combustibles such as wood, paper, cloth, trash, and plastics.

Class B ﬁre - Fires in ammable liquids such as gasoline, petroleum, oil, and paint.

Class C ﬁre - Fires involving energized electrical equipment such as motors, transformers, and

appliances. Remove the power source and the class C re becomes a class A or B re.

Recommended Fire Extinguisher

NSN 4210-00-288-7219 Fire Extinguisher, Carbon Dioxide, 10 lb

Carbon dioxide is a liqueed gas, which is highly effective ghting class B and C res. These

extinguishers are ideal for areas where contamination and/or cleanup are a concern, such as data

processing centers, labs, and telecommunication rooms.

Using the Fire Extinguisher

When using the extinguisher on a re, remember PASS:

Pull the pin.

Aim the nozzle or hose at the base of the re from a safe distance.

Squeeze the operating lever to discharge the re extinguishing agent.

Sweep the nozzle or hose from side to side until the re is out. Move forward or around the re as

the re diminishes.

Watch the area for reignition until the cause has been xed.

Use Sweeping Motion

WARNING

Only CO2(carbon dioxide) re extinguishers should

be used with this equipment.

These additional cautionary steps will ensure

your safety:

• System components should not be operated in

standing water.

• Close and latch the component lids if it is

precipitating.

• System cables should not be routed through

standing water.

• Cable connections should remain dry.

• Unused ports on System components should

be covered when not in use to reduce the

possibility of water intrusion.

|7April 2020 |Solar Stik®, Inc.

Operator and Maintenance Manual for the PDM 3000

Electric Shock Hazard

DON’T LET THIS BE YOU!

HIGH VOLTAGE: System components,

photovoltaic (PV) arrays, and generators may

have lethal line voltages. Extreme care should be

taken to protect against electrocution.

Always:

• Work with another person in case an

emergency occurs.

• Disconnect power before performing

maintenance.

• Wear safety glasses whenever working on any

part of a System that requires exposure to

mechanical or direct electrical contacts.

WARNING

The PDM 3000 is NOT GFCI protected.

WARNING

Standing water around the electrical equipment and/or intrusion of water into the

System components can increase the risk of electrical shock.

Operator and Maintenance Manual for the PDM 3000

April 2020 |Solar Stik®, Inc.8 |

Environmental and Handling Precautions

All Solar Stik components are ruggedized, yet there are a few things the operator can do to prevent

failures and prolong the operational life of the product.

Water

If outdoor operation is necessary, cases

should be placed upright, especially during

inclement weather.

Impact

Equipment should not be dropped onto hard

surfaces at a height greater than one foot

when transporting or during operation.

Dust/Foreign Object Intrusion

As a general rule, minimize exposure to

high levels of particulates and foreign

object debris by exercising common-sense

placement and protection during both

operation and storage.

Heat

Heat and solar loading reduces efciency and

life expectancy. Shade components (except

PV panels) to prevent the negative effects of

heat.

|9April 2020 |Solar Stik®, Inc.

Operator and Maintenance Manual for the PDM 3000

Equipment Description

The Inter-Connect System

The System is comprised of three (3) distinct types of technologies:

• Energy storage

• Power management

• Power generation

All of the individual components that operate in these categories utilize a unique connection

architecture known as the Inter-Connect Circuit.

The Inter-Connect Circuit is the connection framework of the System’s DC power network. It uses

a simple, polarized, locking connection that is common throughout the architecture. All power

management, energy storage, and power generation components are compatible with the Inter-

Connect Circuit.

Using a common, polarized connector allows rapid “Plug & Play” scaling of components, adaptation

of capabilities within the architecture, technology refreshment, and swapping of components when

conditions warrant. It also ensures that there is no unsafe way to make connections.

Circuit Breaker Protections

The Inter-Connect network is protected from overloads and short circuits through a network of circuit

breakers strategically placed throughout the circuit. It ensures the potential for a reverse polarity

connection within the circuit is minimized. If a problem occurs in a leg of the Inter-Connect Circuit,

the affected leg will disconnect from the primary network, leaving the other circuits functioning. If a

major failure occurs in the circuit, then the entire network will shut down for System and Operator

protection.

Operate with Voltage

The Inter-Connect Circuit communicates simple battery voltage to all components on the network,

allowing them to independently coordinate their respective functions. Battery voltage is used to

trigger actions such as Automatic Generator Start/Stop (AGS) function, power distribution timing,

and more. Therefore, the proper setup of the Inter-Connect Circuit is critical to properly communicate

voltage to all points in the System and to ensure all of the components operate together to provide

seamless power to the load.

Optimize with Data

Data collection for a System occurs through the Inter-Connect network. Power management devices

such as Power Hubs and PRO-Verters meter voltage, current and time through the circuit, providing

critical real-time data the operator can use to troubleshoot and verify System performance. Data

collection enables programming/architectural changes to optimize performance based on evolving

conditions.

Operator and Maintenance Manual for the PDM 3000

April 2020 |Solar Stik®, Inc.10 |

Figure 3. Inter-Connect plug

The Inter-Connect Plug

• Polarized

• 200 A maximum current

• 24 VDC connection only

• Mechanically “locks” into place

• Rotate knob clockwise to lock,

counterclockwise to release

• Can be repaired or modied in the eld

Table des matières

Manuels Unité de contrôle populaires d'autres marques

Festo

Festo Compact Performance CP-FB6-E Manuel de la liste des pièces

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuel utilisateur

JS Automation

JS Automation MPC3034A Manuel utilisateur

JAUDT

JAUDT SW GII 6406 Series Guide rapide

Spektrum

Spektrum Air Module System Manuel utilisateur

BOC Edwards

BOC Edwards Q Series Manuel utilisateur

KHADAS

KHADAS BT Magic Manuel utilisateur

Etherma

Etherma eNEXHO-IL Manuel utilisateur

PMFoundations

PMFoundations Attenuverter Manuel utilisateur

GEA

GEA VARIVENT Manuel utilisateur

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuel utilisateur

Altronix

Altronix LINQ8PD Instructions de montage

Eaton

Eaton Powerware Series Manuel utilisateur

WAGO

WAGO 750-407/040-000 Manuel utilisateur

Sony

Sony CCU-590 Manuel utilisateur

Graco

Graco 25D614 Manuel utilisateur

Task Force Tips

Task Force Tips YE-RF-900 Manuel de programmation

Shini

Shini SPV-U Series Manuel utilisateur