SMAR FI302 Manuel

FI302

OPERATION & MAINTENANCE

INSTRUCTIONS MANUAL

FI 302ME

web: www.smar.com/contactus.asp

www.smar.com

Specifications and information are subject to change without notice.

Up-to-date address information is available on our website.

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INTRODUCTION

The FI302 is part of Smar´s first generation of FOUNDATION™ fieldbus field equipment. It is a

converter intended to connect Foundation Fieldbus systems with actuators and positioners for 4 -20

mA control valves. The FI302 produces a 4 -20 mA output proportional to the input received by the

Fieldbus network. Its digital technology enables an easy interface between the field and the control

room, while offering several types of transference functions and interesting features that reduce

installation, operation and maintenance costs.

Foundation Fieldbus is a digital communication system that enables distributing control functions for

field equipment and advantageously replaces conventional technology.

Other protocols only disclose maintenance data, as they were not devised for control data. The main

Fieldbus goal was to overcome this situation. Closed loop control with a 4 -20 mA performance

requires high speed, which means higher power consumption – a feature that is not compatible with

intrinsic safety. This fact led to the use of a moderately high communication speed and to devise a

system with a minimum communication capability. Using scheduling synchronization, the system

controls variable sampling, algorithm execution and communication. The network treatment is

optimized and high circuit loop performance is achieved.

Using Foundation Fieldbus Technology with its capability to interconnect several devices, very large

projects can be constructed. The function block concept allows the user to easily construct the

programming and overview complex control strategies (Smar CD600 users are familiar with this

concept, since it was implemented a few years ago). Another advantage is flexibility, as the control

strategy may be edited without having to rewire or change any hardware.

The FI302 and the Smar FOUNDATION™ fieldbus family have function blocks that avoid the need for

separate equipment and facilitate implementing the control strategy. Among these function blocks,

the following may be enhanced: PID controller, Input Selector, Arithmetic, Signal Characterizer and

Integrator. These built-in blocks improve control, reduce communication, dead-time and costs.

Any FOUNDATION™ fieldbus equipment with Master Backup rapidity may work as a network master

and be locally configured using a magnetic screwdriver in several situations. This tool eliminates the

need for a configurator in many basic applications.

Read carefully these instructions to get the best result from the FI302.

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NOTE

This manual is compatible with version 3.XX. The 3 indicates the software version and the XX indicates the

release. The 3.XX sign means that this manual is compatible with any release of software version-3

Waiver of responsibility

The contents of this manual abides by the hardware and software used on the current equipmen

version. Eventually there may occur divergencies between this manual and the equipment. The

information from this document are periodically reviewed and the necessary or identified corrections

will be included in the following editions. Suggestions for their improvement are welcome.

Warning

For more objectivity and clarity, this manual does not contain all the detailed information on the

product and, in addition, it does not cover every possible mounting, operation or maintenance

cases.

Before installing and utilizing the equipment, check if the model of the acquired equipment complies

with the technical requirements for the application. This checking is the user’s responsibility.

If the user needs more information, or on the event of specific problems not specified or treated in

this manual, the information should be sought from Smar. Furthermore, the user recognizes that the

contents of this manual by no means modify past or present agreements, confirmation or judicial

relationship, in whole or in part.

All of Smar’s obligation result from the purchasing agreement signed between the parties, which

includes the complete and sole valid warranty term. Contractual clauses related to the warranty are

not limited nor extended by virtue of the technical information contained in this manual.

Only qualified personnel are allowed to participate in the activities of mounting, electrical connection,

startup and maintenance of the equipment. Qualified personnel are understood to be the persons

familiar with the mounting, electrical connection, startup and operation of the equipment or othe

similar apparatus that are technically fit for their work. Smar provides specific training to instruct and

qualify such professionals. However, each country must comply with the local safety procedures,

legal provisions and regulations for the mounting and operation of electrical installations, as well as

with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased

safety and instrumented safety systems, among others.

The user is responsible for the incorrect or inadequate handling of equipments run with pneumati

or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since thei

utilization may cause severe bodily harm and/or material damages.

The field equipment referred to in this manual, when acquired for classified or hazardous areas, has

its certification void when having its parts replaced or interchanged without functional and approval

tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying

that the equipment in its entirety meets the applicable standards and regulations. The same is true

when converting the equipment of a communication protocol to another. In this case, it is necessar

sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are

different and the user is responsible for their correct use.

Always respect the instructions provided in the Manual. Smar is not responsible for any losses

and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to

know and apply the safety practices in his country.

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TABLE OF CONTENTS

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GENERAL...................................................................................................................................................................................... 1.1

MOUNTING ................................................................................................................................................................................... 1.1

ELECTRIC CONNECTION ............................................................................................................................................................ 1.2

OUTPUT CONNECTION ........................................................................................................................................................... 1.2

CONNECTING THE FI302 TO THE FOUNDATION™ FIELDBUS................................................................................................ 1.3

PREPARING THE FI302 BEFORE CONNECTING IT TO NETWORK ......................................................................................... 1.3

POWER CONSUMPTION ............................................................................................................................................................. 1.5

TERMINATOR ............................................................................................................................................................................... 1.5

CABLING ....................................................................................................................................................................................... 1.5

TOTAL CABLE LENGTH ............................................................................................................................................................... 1.6

CABLE SHIELDING....................................................................................................................................................................... 1.7

GROUNDING ............................................................................................................................................................................ 1.7

COMMISSIONING......................................................................................................................................................................... 1.7

COMMISSIONING STAGES ..................................................................................................................................................... 1.7

USE OF NON-PRECONFIGURED TO DEVICES ..................................................................................................................... 1.7

USE OF PRECONFIGURED EQUIPMENTS ............................................................................................................................ 1.8

LINKING DEVICE ...................................................................................................................................................................... 1.8

ERROR MONITORING AND DETECTION WITH LIVE LIST .................................................................................................... 1.8

INSTALLATION IN HAZARDOUS AREAS .................................................................................................................................... 1.8

EXPLOSION/FLAME PROOF ....................................................................................................................................................... 1.9

INTRINSICALLY SAFE.................................................................................................................................................................. 1.9

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FUNCTIONAL DESCRIPTION ...................................................................................................................................................... 2.1

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LIQUID CRYSTAL DISPLAY ........................................................................................................................................................ 3.1

MONITORING ............................................................................................................................................................................... 3.1

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TRANSDUCER BLOCK................................................................................................................................................................. 4.1

HOW TO CONFIGURE A TRANSDUCER BLOCK..................................................................................................................4.1

DISPLAY BLOCK .......................................................................................................................................................................... 4.2

HOW TO CONFIGURE A DISPLAY BLOCK ...........................................................................................................................4.2

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DIAGNOSTIC BLOCK – DIAG...................................................................................................................................................... 6.1

TROUBLESHOOTING .................................................................................................................................................................. 6.1

PHYSICAL INSPECTION......................................................................................................................................................... 6.1

PARAMETERS USED FOR TROUBLESHOOTING ................................................................................................................ 6.1

DISASSEMBLE PROCEDURE..................................................................................................................................................... 6.3

EXPLODED VIEW ........................................................................................................................................................................ 6.3

ELECTRONIC CIRCUIT ............................................................................................................................................................... 6.4

ASSEMBLY PROCEDURE........................................................................................................................................................... 6.4

INTERCHANGEABILITY............................................................................................................................................................... 6.4

SPARES ....................................................................................................................................................................................... 6.5

SPARE PART LIST....................................................................................................................................................................... 6.5

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CHARACTERIZATION CURVE..................................................................................................................................................... 7.1

DEFINITION OF PARAMETERS AND VALUES ........................................................................................................................... 7.3

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JUMPER CONFIGURATION ......................................................................................................................................................... 8.1

JUMPER J1 CONNECTION .......................................................................................................................................................... 8.1

JUMPER W1 CONNECTION......................................................................................................................................................... 8.2

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ORDERING CODE ........................................................................................................................................................................ 9.2

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EUROPEAN DIRECTIVE INFORMATION.....................................................................................................................................A.1

HAZARDOUS LOCATIONS GENERAL INFORMATION.............................................................................................................. .A.1

HAZARDOUS LOCATIONS APPROVALS ....................................................................................................................................A.2

IDENTIFICATION PLATE AND CONTROL DRAWING.................................................................................................................A.5

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RETURNING MATERIALS ............................................................................................................................................................B.2

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Description of Parameter Description

Index Parameter Manual

Section Valid Range Default/ Init

Value Unit Description

1 ST_REV Positive 0 None Indicates the level of static data.

2 TAG_DESC Null Na Description of Transducer Block.

3 STRATEGY 0 None

This parameter is not checked and processed by

Transducer Block.

4 ALERT_KEY 1 to 255 0 v Number of identification in the plant.

5 MODE_BLK 3 AUTO None Indicates the operation mode of Transducer Block.

6 BLOCK_ERR 5 E Indicates the status associated with hardware or

software in the Transducer.

7 UPDATE_EVT Na It is the alert for any static data.

8 BLOCK_ALM Na It is used for configuration, hardware and other

failures.

9 TRANSDUCER_DIRECTORY 0 None It is used to select several Transducer Blocks.

10 TRANSDUCER_TYPE 65535 None Indicates the type of Transducer according to its

class.

11 XD_ERROR 5 16 None It is used to indicate calibration status.

12 COLLECTION_DIRECTORY None Specifies the number of transducer index into

Transducer Block.

13 FINAL_VALUE 5 0 FVR It is the current value and status that comes from AO

block.

14 FINAL_VALUE_RANGE 4.0 to 20.0 mA FVR

The High and Low range limit values, the

engineering unit code and the number of digits to the

right of the decimal point to be used for Final Value.

15 CAL_POINT_HI 4 12.5 to 20.5 mA 20.0 mA The highest calibrated value.

16 CAL_POINT_LO 4 3.99 to 11.5 mA 4.0 mA The lowest calibrated value.

17 CAL_MIN_SPAN 1.0 mA

The minimum calibration span value allowed. This

minimum span information is necessary to ensure

that when calibration is done, the two calibrated

points (high and low) are not too close together.

18 CAL_UNIT mA mA The Device Description engineering units code index

for the calibration values.

19 ACT_SN 0 to 232 0 None Indicates the actuator serial number.

20 CAL_METHOD Factory None

The method of last sensor calibration. ISO defines

several standard methods of calibration. This

parameter is intended to record that method, or if

some other method was used.

21 CAL_LOC NULL None The location of last sensor calibration. This

describes the physical location at which the

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22 CAL_DATE None The date of the last sensor calibration.

23 SENSOR_CAL_WHO NULL None The name of person who is in charge of last

calibration.

24 RETURN 5 0 mA This is the current value that goes to the AO Block.

25 TERMINAL_NUMBER 3 1, 2, 3 0 None Indicates the input terminal number (1, 2 and 3).

26 BACKUP_RESTORE 5 0 None This parameter is used to do backup or to restore

configuration data.

27 CHARACTERIZATION_TYPE 6 255 None Indicates the type of characterization curve.

28 CURVE _BYPASS 6 True/False False None Enable and disable the characterization curve.

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Index Parameter Manual

Section Valid Range Default/ Init

Value Unit Description

29 CURVE_LENGTH 6 2 a 8 8 None Indicates the length of characterization curve.

30 CURVE_X 6 % % Input points of characterization curve.

31 CURVE_Y 6 % % Output points of characterization curve.

32 FEEDBACK_CAL 4 0 mA The measured current value used by the calibration

method.

33 CAL_CONTROL 4 En/Dis Disable None Enable and disable for calibration process.

34 CAL_POINT_HI_BACKUP 20.0 mA Indicates the backup for high calibration point.

35 CAL_POINT_LO_ BACKUP 4.0 mA Indicates the last high calibration point.

35 CAL_POINT_HI_FACTORY 20.0 mA Indicates the last low calibration point.

37 CAL_POINT_LO_FACTORY 4.0 mA Indicates the low factory calibration point.

38 ORDERING_CODE None Indicates information about factory production.

CAPTION

AUTO - Automatic

FACTORY - Standard of factory

NULL - No standard value

NONE - No unit or no value

Na - Non-dimentional parameter



E - Parameter list

FVR - Final_Value_Range,

True/False - Accepts true/false values

En/Dis - Enables/Disables parameter

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Index Parameter Manual

Section Range/Options Description

7 BLOCK_TAG_PARAM 3 This is a tag of the block to which the parameter belongs to

use up to a maximum of 32 characters.

8 INDEX_RELATIVE 3 0 a 65535 This is the index related to the parameter to be actuated or

viewed (1, 2...).

9 SUB_INDEX 6 1 a 255 To visualize a certain tag, opt for the index relative equal to

zero, and for the sub-index equal to one.

10 MNEMONIC 6

This is the mnemonic for the parameter identification

(maximum of 16 characters). Choose the mnemonic,

preferably with no more than 5 characters because, this

way, it will not necessary to rotate it on display.

11 INC_DEC

It is the increment and decrement in decimal units when the

parameter is Float or Float Status time, or integer, when the

parameter is in whole units.

12 DECIMAL_POINT_NUMBER 6 0 a 4 This is the number of digits after the decimal point (0 to 3

decimal digits)

13 ACCESS 6 Monit/

Action

The access allows the user to read, in the case of the

“Monitoring” option, and to write when “action” option is

selected, and then the display will show the increment and

decrement arrows.

14 ALPHA_NUM Mnem/

Value

These parameters include two options: value and

mnemonic. In option value it is possible to display data both

in the alphanumeric and in the numeric fields, this way, in

the case of a data higher than 10000, it will be shown in the

alphanumeric field.

63 DISPLAY_REFRESH 3 True/

False It allows updating the local adjustment tree.

CAPTION

Monit – Monitoring

Mnem – Mnemonic

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Index Parameter Manual

Section Valid Range Default/ Init

Value Unit Description

1 ST_REV 0 Null -

2 TAG_DESC Spaces Na -

3 STRATEGY 0 Null -

4 ALERT_KEY 1 a 255 0 Null -

5 MODE_BLK O/S Na See Mode Parameter.

6 BLOCK_ERR 5 E

7 EXE_TIME_TAG 5 Spaces Na Block tag of the selected block to measure the

execution time.

8 MIN_EXE_TIME 5 +INF ms Minimum execution time of the selected block.

9 CUR_EXE_TIME 5 0 ms Current execution time of the selected block.

10 MAX_EXE_TIME 0 ms Maximum execution time of the selected block.

11 HW_REV 5 Hardware revision.

12 FIRMWARE_REV 5 Firmware revision.

13 DEV_SN 5 Device serial number.

14 MAIN_BOARD_SN Main board serial number.

15 BEHAVIOR 5 0 - Adapted

1 - Spec 0 E Select the initial values for parameters, there are two

options Adapted and Spec.

16 PUB_SUB_STATUS 0 - bom

1 - ruim E Indicate if all external links is good or if at least one is

bad.

17 LINK_SELECTION

0 - First

1 - Next

2 - Previous

0 E Select an external link.

18 LINK_NUMBER Number of the external link selected.

19 LINK_STATUS Status of the external link selected (see table below)

20 LINK_RECOVER 0 - No Action

1 - Action No Action E Command a recovery process to the external link

selected.

21 BLOCK_ALM Na

The block alarm is used for all configuration, hardware,

and connection failure or system problems in the block.

The cause of the alert is entered in the subcode field.

The first alert to become active will set the Active status

in the Status attribute. As soon as the Unreported

status is cleared by the alert reporting task, another

block alert may be reported without clearing the Active

status, if the subcode has changed.

22 SAVING_CONFIG 0 - No save

1 - save 0 E

It indicates if the device is saving the configuration in a

non-volatile memory.

CAPTION

NULL -Has no standard value

Na -Non-dimensional parameter

E-Parameter list.

ms -Milisecond

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