Siemens XRS-5 Manuel utilisateur

Operation Manual February 2005

ECHOMAX

xrs-5

7ML19985QT81 XRS-5 Series Transducers – OPERATION MANUAL Page EN-1

English

Echomax XRS-5 Operation Manual

This manual outlines the essential features and functions of the Echomax XRS-5 transducer. This

manual, and the

Transducer Applictions Manual

, are also available on our website:

www.siemens.com/processautomation. Printed copies are available from your local Siemens

Milltronics representative.

Questions about the contents of this manual can be directed to:

Siemens Milltronics Process Instruments Inc.

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: [email protected]om

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Inc.

Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.

Unit Repair and Excluded Liability

• The user is responsible for all changes and repairs made to the device by the user or

by the user’s agent.

• All new components are to be provided by Siemens Milltronics Process Instruments

Inc.

• Restrict repair to faulty components only.

• Do not reuse faulty components.

Instruments Inc. 2005.

Disclaimer of Liability

We encourage users to purchase

authorized bound manuals, or to view

electronic versions as designed and

authored by Siemens Milltronics Process

Instruments Inc. Siemens Milltronics

Process Instruments Inc. will not be

responsible for the contents of partial or

whole reproductions of either bound or

electronic versions.

While we have verified the contents of this manual

for agreement with the instrumentation described,

variations remain possible. Thus we cannot

guarantee full agreement. The contents of this

manual are regularly reviewed and corrections are

included in subsequent editions. We welcome all

suggestions for improvement.

Technical data subject to change.

WARNING: relates to a caution symbol on the product, and means that failure to

observe the necessary precautions can result in death, serious injury, and/or

considerable material damage.

WARNING: means that failure to observe the necessary precautions can result in

death, serious injury, and/or considerable material damage.

CAUTION: means that failure to observe the necessary precautions can result in

considerable material damage.

Note: means important information about the product or that part of the operating manual.

Page EN-2 XRS-5 Series Transducers – OPERATION MANUAL 7ML19985QT81

English

Introduction

The Echomax XRS-5 series of transducers operate with

Siemens Milltronics ultrasonic level monitoring products.

The transducer converts the electrical energy of the transmit

pulse from the transceiver into acoustical energy. It then

converts the acoustical energy of the echo back into

electrical energy for the controller.

The transducer face emits acoustical energy that radiates

outward, decreasing in amplitude at a rate inversely

proportional to the square of the distance. Maximum power

radiates perpendicularly from the transducer face on the

axis of transmission. Where power is reduced by half (– 3

dB), a conical boundary centered around the axis of

transmission defines the sound beam, the diameter of which

is the beam angle.

The XRS-5 series transducers have an integrated temperature sensor that reports the air

temperature at the transducer to the controller.

General Guidelines

The equipment may be used in all hazardous zones with all gases with temperature classes T1,

T2, T3, T4, T5, and T6. The equipment is only certified for use in ambient temperatures in the

range of -20 °C to 65 °C and should not be used outside this range.

• Installation shall be carried out in accordance with the applicable code of practice by

suitably trained personnel.

• The apparatus shall only be supplied from a circuit containing a suitably-rated fuse having

a breaking capacity of 4000A. This fuse is included in Milltronics transceivers.

• Repair of this equipment shall be carried out in accordance with the applicable code of

practice.

• The certification of this equipment relies on the following materials used in its

construction:

• Manual override can be accomplished by using the disconnect switch provided in the

building installation of the associated controller.

WARNING: Materials of construction are chosen based on their chemical

compatibility (or inertness) for general purposes. For exposure to specific

environments, check with chemical compatibility charts before installing.

Enclosure: PVDF 2800-02 (former designation 2820) /Chlorosulfonated polyethylene /

Nitrile / Ethylene propylene / Chloroprene

Encapsulant: LA-9823-76

transducer

transducer face

–3 db boundary

axis of

transmission,

perpendicular

to transducer

face

7ML19985QT81 XRS-5 Series Transducers – OPERATION MANUAL Page EN-3

English

Specifications

* Approximate shipping weight of transducer with standard cable length.

** Performance available upon request.

XRS-5 XRS-5C

Process Application

Application Liquids and Slurries Liquids and Slurries

Measurement Range 0.3 - 8 m (1 - 26 ft) 0.3 - 8 m (1 - 26 ft)

Vessel Pressure Vented to atmosphere Vented to atmosphere

Operation

Beam Angle 10 10

Frequency 43 KHz 43 KHz

Temperature Sensor Internal Internal

Supply Source Transducer shall only be supplied

by Milltornics certified controller Transducer shall only be supplied

by Milltornics certified controller

Environmental

Location indoor/outdoor indoor/outdoor

Ambient Temperature -20 to 65 °C (-4 to 149 °F) -20 to 65 °C (-4 to 149 °F)

Maximum Altitude 2000 m 2000 m

Pollution Degree 44

Construction

Housing

• PVDF body and CSM face • PVDF body and CSM face

• Stainless steel conduit

connection

Mounting 1" NPT or BSP conduit connection 1" NPT conduit connection

Cabling

Cable Type 2-wire shielded/twisted, 0.5mm2

(18 AWG) PVC jacket 2-wire shielded/twisted, 0.5mm2

(18 AWG) PVC jacket

Maximum Separation from

Transceiver

• 365 m (1200 ft) using RG-62 A/U

coaxial cable

• 365 m (1200 ft) using 2-wire

twisted pair/braided and foil

shielded 20 AWG (0.5mm2), PVC

jacket (EnviroRanger ERS 500,

MultiRanger 100/200, and

HydroRanger 200 only)

• 365 m (1200 ft) using RG-62 A/U

coaxial cable

• 365 m (1200 ft) using 2-wire

twisted pair/braided and foil

shielded 20 AWG (0.5mm2), PVC

jacket (EnviroRanger ERS 500,

MultiRanger 100/200, and

HydroRanger 200 only)

Miscellaneous

Ingress Protection IP68 IP68

Weight* 1.2 kg (2.6 lb) 1.2 kg (2.6 lb)

Options

• Factory flanged to suit ANSI,

DIN, or JIS standard

• Split flange (field mount) to suit

ANSI, DIN, or JIS standard

• Submergence shield (flooding

applications)

• Factory flanged to suit ANSI,

DIN, or JIS standard

• Split flange (field mount) to suit

ANSI, DIN, or JIS standard

• Submergence shield (flooding

applications)

Approvals CE**, CSA, FM, CENELEC/ATEX,

SAA, see device nameplate CSA, see device nameplate

Page EN-4 XRS-5 Series Transducers – OPERATION MANUAL 7ML19985QT81

English

Installation

Outline and Dimensions

Standard Flange (optional)

Submergence Shield Split Flange (optional)

127 mm

(5.0")

ANSI, DIN, or JIS

standards

124 mm

(4.9")

155 mm

(6.1")

ANSI, DIN, or JIS

standards

133 mm

(5.2")

nominal

89 mm

(3.5")

127 mm

(5.0")

25 mm (0.98")

7ML19985QT81 XRS-5 Series Transducers – OPERATION MANUAL Page EN-5

English

Mounting

• Mount the transducer so that it is above the maximum material level bymorethan the

blanking value for accurate results. Refer to the associated transceiver manual for

information on setting the blanking value.

• The transducer must be mounted so that the axis of transmission is perpendicular to the

liquid’s surface.

•Do not over tighten mounting. Hand tightening of the mounting hardware is sufficient.

• Consider the optional temperature sensor when mounting the transducer.

Suspended Conduit Bracket

Flexible conduit transducer should not be

subjected to wind, vibration or jarring.

Submersible Plywood

Submersible transducer, used in

applications where flooding is possible.

Plywood mounting provides excellent isolation,

but must be rigid enough to avoid flexing if

subjected to loading.

rigid metal

conduit

coupling

transducer

steel channel

coupling

transducer

ibl

e con

rigid metal

conduit

coupling

submergence

shield

coupling

Page EN-6 XRS-5 Series Transducers – OPERATION MANUAL 7ML19985QT81

English

Interconnection

Recommended installation rules:

• Do not route cable openly; instead, run cable separately in a grounded metal conduit to

protect it from ambient electrical noise.

• Seal all thread connections to prevent the ingress of moisture.

• Do not run cable near high voltage or current runs, contactors or SCR control drives.

In all of the following examples the terminal blocks on the transceiver are described in the

controller manual.

Blind Flange Face Flange

Note: Tighten the flange bolts evenly in order to ensure a good seal between the mating

flanges.

Caution: Over-tightening can cause performance degradation.

Note: Installation shall only be performed by qualified personnel and in accordance with

local governing regulations.

nipple welded to blind flange

coupling

bolt

gasket

customerflanged,

flat face only

nut

factory flanged

transducer

7ML19985QT81 XRS-5 Series Transducers – OPERATION MANUAL Page EN-7

English

Direct Connection

Connect the transducer directly to the Milltronics transceiver via the two conductor shielded

cable.

Coaxial Connection

Connect the transducer to the Siemens Milltronics transceiver via a junction box and RG–62 A/

U coaxial cable. This setup is effective for combined runs up to 365 m (1200 ft).

2-Wire Extension

(for EnviroRanger ERS 500, MultiRanger 100/200, and HydroRanger 200 only)

Note: When connecting to an EnviroRanger ERS 500, a MultiRanger 100/200, or a

HydroRanger 200, the white, black, and shield wires are all connected separately. DO NOT

tie the white and shield wires together.

Note: When connecting to an EnviroRanger ERS 500, a MultiRanger 100/200, and

HydroRanger 200, DO NOT use coaxial cable. See diagram below for proper procedure.

wht

blk

drain/shield

extend cable using RG-62 A/U coax

wht blk

junction box

drain/shield

extend cable using 18 AWG shielded/twisted pair

Page EN-8 XRS-5 Series Transducers – OPERATION MANUAL 7ML19985QT81

English

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