Siemens SINAMICS S120 Document technique

SINAMICS SINAMICS S120 Equipment Manual AC Drive

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Foreword

System overview 1

Line-side power components 2

Power Modules 3

DC link components 4

Motor-side power

components 5

Control Units 6

Supplementary system

components and encoder

system integration

Accessories 8

Cabinet design and EMC for

components, Blocksize

format

Service and maintenance 10

List of abbreviations/

acronyms A

SINAMICS

SINAMICS S120

Equipment Manual AC Drive

Manual

(GH6), 03/2006 Edition

6SL3097-2AL00-0BP0

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

Danger

indicates that death or severe personal injury will result if proper precautions are not taken.

Warning

indicates that death or severe personal injury may result if proper precautions are not taken.

Caution

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

Caution

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

Notice

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and

operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes

in this documentation qualified persons are defined as persons who are authorized to commission, ground and

label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

Warning

This device may only be used for the applications described in the catalog or the technical description and only in

connection with devices or components from other manufacturers which have been approved or recommended

by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and

assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Automation and Drives

Postfach 48 48

D-90437 NÜRNBERG

GERMANY

Order No.: 6SL3097-2AL00-0BP0

03/2006 Edition

Technical data subject to change

Equipment Manual AC Drive

Manual, (GH6), 03/2006 Edition, 6SL3097-2AL00-0BP0 iii

Foreword

SINAMICS Documentation

The SINAMICS documentation is organized in 2 parts:

• General Documentation / Catalogs

• Manufacturer/Service Documentation

An overview of publications, which is updated on a monthly and also provides information

about the language versions available, can be found on the Internet at:

www.siemens.com/motioncontrol

Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".

The Internet version of DOConCD (DOConWEB) is available under:

www.automation.siemens.com/doconweb

Information about training courses and FAQs (Frequently Asked Questions) can be found at

the following website:

www.siemens.com/motioncontrol under menu option "Support"

Usage phases

Table 1 Usage phase and the available documents/tools

Usage phase Tools

Orientation SINAMICS S Sales Documentation

Planning/configuration SIZER Configuration tool

Decision/ordering SINAMICS S Catalogs

Installation/assembly • SINAMICS S120 Equipment Manual for Control Units and

Supplementary System Components

• SINAMICS S120 Equipment Manual Power Modules Booksize

• SINAMICS S120 Equipment Manual Power Modules Chassis

• SINAMICS S150 Operating Manual

Commissioning • STARTER parameterization and commissioning tool

• SINAMICS S120 Getting Started

• SINAMICS S120 Commissioning Manual

• SINAMICS S120 CANopen Commissioning Manual

• SINAMICS S List Manual

• SINAMICS S150 Operating Manual

Usage/operation • SINAMICS S120 Commissioning Manual

• SINAMICS S List Manual

• SINAMICS S150 Operating Manual

Foreword

Equipment Manual AC Drive

iv Manual, (GH6), 03/2006 Edition, 6SL3097-2AL00-0BP0

Usage phase Tools

Maintenance/servicing • SINAMICS S120 Commissioning Manual

• SINAMICS S List Manual

• SINAMICS S150 Operating Manual

Target group

This Manual addresses planners, installation technicians, design engineers.

Benefits

This manual provides information on the components and functions of devices so that the

target group is capable of installing, setting up, testing, operating, and troubleshooting the

devices safely and correctly.

Standard scope

This documentation only describes the functionality of the standard version. Extensions or

changes made by the machine tool manufacturer are documented by the machine tool

manufacturer.

Other functions not described in this documentation might be able to be executed in the drive

system. This does not, however, represent an obligation to supply such functions with a new

control or when servicing.

Further, for the sake of simplicity, this documentation does not contain all detailed

information about all types of the product and cannot cover every conceivable case of

installation, operation or maintenance.

Foreword

Equipment Manual AC Drive

Manual, (GH6), 03/2006 Edition, 6SL3097-2AL00-0BP0 v

Technical Support

If you have any questions, please get in touch with our Hotline:

European and African time zones

A&D Technical Support

Tel.: +49 (0) 180 / 5050 - 222

Fax: +49 (0) 180 / 5050 - 223

Internet: www.siemens.com/automation/support-request

E-mail: adsupport@siemens.com

Asian and Australian time zones

A&D Technical Support

Tel.: +86 1064 719 990

Fax: +86 1064 747 474

Internet: www.siemens.com/automation/support-request

E-mail: adsupport@siemens.com

American time zone

A&D Technical Support

Tel.: +1 423 262 2522

Fax: +1 423 262 2289

Internet: www.siemens.com/automation/support-request

E-mail: adsupport@siemens.com

Note

Country telephone numbers for technical support are provided under the following Internet

address:

www.siemens.com/automation/service&support

Questions about the Manual

If you have any questions (suggestions, corrections) regarding this documentation, please

fax or e-mail us at:

Fax: +49 (0) 9131 / 98 - 63315

E-mail: motioncontrol.docu@siemens.com

Fax form: Refer to the reply form at the end of this manual

Internet address for SINAMICS

www.siemens.com/sinamics.

Foreword

Equipment Manual AC Drive

vi Manual, (GH6), 03/2006 Edition, 6SL3097-2AL00-0BP0

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained from:

• in the Internet:

www.ad.siemens.de/csinfo

under Product/Order No. 15257461

• with the responsible branch office of the A&D MC Business Division of Siemens AG.

ESD information

Caution

Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or

boards that may be damaged by either electrostatic fields or electrostatic discharge.

Regulations for handling ESD components:

When handling components, make sure that personnel, workplaces, and packaging are well

earthed.

Personnel may only come into contact with electronic components, if

• They are grounded with an ESD wrist band, or

• They are in ESD areas with conductive flooring, ESD shoes or ESD grounding straps.

Electronic boards should only be touched if absolutely necessary. They must only be

handled on the front panel or, in the case of printed circuit boards, at the edge.

Electronic boards must not come into contact with plastics or items of clothing containing

synthetic fibers.

Boards must only be placed on conductive surfaces (work surfaces with ESD surface,

conductive ESD foam, ESD packing bag, ESD transport container).

Do not place boards near display units, monitors, or television sets (minimum distance from

screen: 10 cm).

Measurements must only be taken on boards when the measuring instrument is grounded

(via protective conductors, for example) or the measuring probe is briefly discharged before

measurements are taken with an isolated measuring device (for example, touching a bare

metal housing).

Foreword

Equipment Manual AC Drive

Manual, (GH6), 03/2006 Edition, 6SL3097-2AL00-0BP0 vii

Safety information

Danger

Commissioning shall not start until you have ensured that the machine in which the

components described here are to be installed complies with Directive 98/37/EC.

SINAMICS S equipment must only be commissioned by suitably qualified personnel.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and observe the specified danger and

warning notices.

When electrical equipment and motors are operated, the electrical circuits automatically

conduct a dangerous voltage.

Dangerous mechanical movements may occur in the system during operation.

All work on the electrical system must be carried out when the system has been

disconnected from the power supply.

Danger

Correct and safe operation of SINAMICS S drive units assumes correct transportation in the

transportation packaging, correct long-term storage in the transport packaging, setup and

installation, as well as careful operation and maintenance.

The details in the catalogs and proposals also apply to the design of special equipment

versions.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and system-specific regulations and

requirements must be taken into account.

According to EN 61800-5-1 and UL 508, only protective extra-low voltages (PELVs) up to

30 V AC or 42.4 V DC may be connected to all connections and terminals.

Danger

As part of routine tests, SINAMICS S components will undergo a voltage test in accordance

with EN 61800-5-1. Before the voltage test is performed on the electrical equipment of

industrial machines to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment

must be disconnected/unplugged to prevent the equipment from being damaged.

Motors should be connected-up corresponding to the circuit diagram supplied with the motor

(refer to the connection examples, Motor Modules). They must not be connected directly to

the three-phase supply because this will damage them.

Foreword

Equipment Manual AC Drive

viii Manual, (GH6), 03/2006 Edition, 6SL3097-2AL00-0BP0

Note

When operated in dry areas, SINAMICS equipment conforms to the Low-Voltage Directive

73/23/EEC.

Note

SINAMICS equipment fulfills, in the configuration specified in the associated EC Declaration

of Conformance and when the EMC Mounting Guidelines is consequently implemented,

Order No. 6FC 5297-AD30-0AP, EMC Directive 89/336/EEC.

Warning

Operating the equipment in the immediate vicinity (< 1.8 m) of mobile telephones with a

transmitter power of > 1 W may lead to incorrect operation.

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