TOC EVOLUTION:
USER &
MAINTENANCE MANUAL
Page: 4/74
Instructions No.: 10844
This document is the property of SERES and cannot be reproduced without authorization
8.2.3 The multi-channel block (multi-channel configuration)____________________________________________________24
8.2.4 The multi-function reactor (oxidation) _________________________________________________________________25
8.2.5 The Condenser ____________________________________________________________________________________25
8.2.6 The measuring cell (NDIR) __________________________________________________________________________25
8.2.7 The Liquid Seal (Sample Overflow and Pressure Drop Security)____________________________________________26
8.2.8 The pumps________________________________________________________________________________________26
8.2.9 Air flow rate control________________________________________________________________________________26
8.2.10 Carbon treatment cartridge__________________________________________________________________________27
8.2.11 Chlorine treatment cartridge (depend upon application) __________________________________________________27
8.2.12 The compressor____________________________________________________________________________________28
8.2.13 The power supply __________________________________________________________________________________28
8.2.14 The touch screen (PLC board or MMI) ________________________________________________________________28
8.2.15 The Measuring Board_______________________________________________________________________________29
8.2.16 The Input/Output Board ____________________________________________________________________________30
8.3 DESCRIPTION OF THE SCREEN MENUS ____________________________________________________________ 34
8.3.1 Description of the Main screen _______________________________________________________________________34
8.3.2 Measurement Menu (Measurement data, thresholds, coefficient, etc.)________________________________________36
8.3.3 Tools menu _______________________________________________________________________________________36
9INSTALLATION MANUAL _____________________________________________________________________ 42
9.1 LOCATION _________________________________________________________________________________ 42
9.2 MOUNTING CONDITIONS ______________________________________________________________________ 42
9.3 ELECTRICAL CONNECTIONS ____________________________________________________________________ 42
9.3.1 Power supply______________________________________________________________________________________42
9.3.2 Communication____________________________________________________________________________________44
9.3.3 JBUS connection (RS485) ___________________________________________________________________________46
9.4 HYDRAULIC CONNECTIONS ____________________________________________________________________ 48
9.4.1 Sample to be analysed_______________________________________________________________________________48
9.4.2 Standard for calibrating the analyser __________________________________________________________________48
9.4.3 Compressed air ____________________________________________________________________________________48
10 USER MANUAL _______________________________________________________________________________ 50
10.1 PRELIMINARY START-UP ______________________________________________________________________ 50
10.2 SETTING UP THE REAGENTS ____________________________________________________________________ 50
10.3 LAUNCHING OF THE ANALYSER _________________________________________________________________ 50
10.4 PUMP PRIMING______________________________________________________________________________ 51
10.5 SETTING THE MEASUREMENT THRESHOLD PARAMETERS ______________________________________________ 51
10.6 SETTING THE PARAMETERS OF THE 4-20 MARANGE _________________________________________________ 52
10.7 TIMING OF SAMPLE PURGING LINE (OPTION ON SPECIFIC CUSTOMER REQUEST) _____________________________ 53
10.8 LAUNCH OF THE CONTINUOUS CYCLES____________________________________________________________ 53
10.9 VISUALISATION AND RECOVERY OF THE DATA______________________________________________________ 53
10.10 STOPPING THE ANALYSER ___________________________________________________________________ 54
11 MAINTENANCE MANUAL _____________________________________________________________________ 56
11.1 PREVENTIVE MAINTENANCE ___________________________________________________________________ 56
11.2 REGULAR MAINTENANCE______________________________________________________________________ 56
11.2.1 TOC calibration ___________________________________________________________________________________56
11.2.2 Manual measure TOC ______________________________________________________________________________58
11.2.3 Zero calibration TOC (only if activated by SERES) ______________________________________________________59
11.2.4 Maintenance cycle –Periodic trigger (option) ___________________________________________________________59
11.2.5 Reagent change____________________________________________________________________________________60
11.2.6 Replacing the pump pipes ___________________________________________________________________________60
11.2.7 Soda lime and activated carbon cartridges______________________________________________________________63
11.2.8 Copper cartridge (depend upon application) ____________________________________________________________64
11.2.9 Solenoid valves (Air and Water) ______________________________________________________________________65
11.2.10 Compressor and Desiccant cartridge___________________________________________________________________65
11.2.11 Capillary columns__________________________________________________________________________________65
11.3 SPECIFIC MAINTENANCE __________________________________________________________________ 65
11.3.1 Replacing the touch screen___________________________________________________________________________65
11.3.2 Replacing the measuring board_______________________________________________________________________66
11.3.3 Replacing the input/output board _____________________________________________________________________66
11.3.4 Replacing a pump __________________________________________________________________________________66
11.3.5 The reactor _______________________________________________________________________________________67
11.3.6 The NDIR ________________________________________________________________________________________67
