Seres OL TOC Evolution VUV Manuel utilisateur

TOC Evolution VUV

Operator’s Manual

TOC Evolution VUV

SOL-96.120.031 / 060223

The information contained in this document is subject to change without notice.

Customer Support

Seres OL and its representatives maintain a fully trained staff of technical specialists

around the world. For any technical question, contact your nearest Seres OL representa-

tive, or the manufacturer:

Seres OL SAS

ZA de la Sipière

219, Avenue de Provence

FR-13730 Saint-Victoret

France

Internet: www.seres-ol.com

E-mail: [email protected]

Document Status

Title: TOC Evolution VUV Operator’s Manual

ID: SOL-96.120.031

Revision Issue

00 February 2023 First edition

SOL-96.120.031 / 060223

TOC Evolution VUV

Table of Contents

1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3. Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4. International Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1. Instrument Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2. Instrument Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1. Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2. Mounting the Wall Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3. Hydraulic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4. Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.1 Connections on I/O Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.2 Cable Thicknesses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4.3 Cable Cross-Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4.4 AC Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.4.5 Jbus via RS485 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.4.6 Jbus via TCP/IP (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4. Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1. Installing the Reagent Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.2. Filling the Liquid Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3. Starting Sample Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.4. Preliminary Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.5. Run-in Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.6. Manual Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.7. Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.8. Jbus Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.1. Access Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.2. User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.1. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2. Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.3. Replacing Reagents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.4. Replacing Peristaltic Pump Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.4.1 Reagent Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

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TOC Evolution VUV

6.4.2 Sample Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.5. Replacing Soda Lime and Activated Charcoal. . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.6. Replacing Silica Gel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.7. Replacing UV Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.8. Manual Measurement and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6.8.1 Manual Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6.8.2 Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6.8.3 Standard Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.9. Longer Stop of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7. Configuration of the Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.1. What To Do If... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.2. Saving Diagnostic Data to USB Stick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.3. Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

8.3.1 NDIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

8.3.2 Glassware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.3.3 Reagent Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9. Fluidic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

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TOC Evolution VUV

Safety Instructions

Operator’s Manual

This document describes the main steps for instrument setup,

operation and maintenance.

1. Safety Instructions

General The instructions included in this chapter explain the potential risks

associated with instrument operation and provide important safety

practices designed to minimize these risks.

If you carefully follow the information contained in this chapter, you

can protect yourself from hazards and create a safer work environ-

ment.

More safety instructions are given throughout this manual, at the

respective locations where observation is most important. Strictly

follow all safety instructions in this publication.

Target

audience

Operator: Qualified person who uses the equipment for its intended

purpose.

Instrument operation requires thorough knowledge of applications,

instrument functions and software as well as all applicable safety

rules and regulations.

OM location Keep the Operator’s Manual in proximity of the instrument.

Qualification,

training

To be qualified for instrument installation and operation, you must:

read and understand the instructions in this manual as well as

the Material Safety Data Sheets and

know the relevant safety rules and regulations.

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TOC Evolution VUV

Safety Instructions

1.1. Warning Notices

The signal words and symbols used for safety-related notices have

the following meaning:

DANGER

Your life or physical wellbeing are in serious danger if such

warnings are ignored.

Follow the prevention instructions carefully.

WARNING

Severe injuries or damage to the equipment can occur if such

warnings are ignored.

Follow the prevention instructions carefully.

CAUTION

Damage to the equipment, minor injury, malfunctions or incorrect

process values can be the consequence if such warnings are

ignored.

Follow the prevention instructions carefully.

Mandatory

signs

The mandatory signs in this manual have the following meaning:

Safety goggles

Safety gloves

SOL-96.120.031 / 060223

TOC Evolution VUV

Safety Instructions

Warning signs The warning signs in this manual have the following meaning:

Electrical shock hazard

Corrosive

Harmful to health

Flammable

Hot surface

UV radiation

General warning

SOL-96.120.031 / 060223

TOC Evolution VUV

Safety Instructions

1.2. General Safety Regulations

Spare parts

and

disposables

Use only official Seres OL spare parts and consumables. If other

parts are used during the normal warranty period, the manufacturer’s

warranty is voided.

Modifications Modifications and instrument upgrades shall only be carried out by

an authorized service technician. Seres OL will not accept responsi-

bility for any claim resulting from unauthorized modification or alter-

ation.

Local

regulations

All wiring and connections (electrical, hydraulic) may only be carried

out by qualified personnel and in accordance with the local regula-

tions of the respective country.

WARNING

Electrical shock hazard

If proper operation is no longer possible, the instrument must

be disconnected from all power lines, and measures must be

taken to prevent inadvertent operation.

To prevent from electrical shock, always make sure that the

protective earth wire is connected.

Service shall be performed by authorized personnel only.

Whenever electronic service is required, disconnect the

instrument from power.

WARNING

Chemical exposure hazard

When handling chemicals or performing maintenance work

on hydraulic parts of the analyzer, wear suitable protective

equipment.

Read the Material Safety Datasheets (MSDS) of the chemicals

carefully.

SOL-96.120.031 / 060223

TOC Evolution VUV

Safety Instructions

WARNING

Do not use this instrument in presence of flammable liquids or

vapors as this may pose a safety hazard.

WARNING

If it is necessary to carry out maintenance work with the UV lamp

switched on, wear UV protective goggles.

1.3. Handling Precautions

Position the box correctly (up/down). Carefully unpack the analyzer

and check it for visible damage. If the analyzer shows any visible

damage, do not connect it to power and contact customer service

immediately.

SOL-96.120.031 / 060223

TOC Evolution VUV

Safety Instructions

1.4. International Symbols Used

The symbols found on the instrument have the following meaning:

Electrical fuse

Ground

Equipotentiality

Alternating current

Hot surface

General attention

Electrical hazard

UV radiation

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