Senco PC2017 Manuel utilisateur

Senco® Gasoline Air Compressor Manual 2004 1

Quesitons? Comments? call SENCO's toll-free Action-line: 1-800-543-4596 or e-mail: [email protected]

OPERATING INSTRUCTIONS

Document #MTM011 Revised Date: 062104 (Replaces 07/10/03)

Warnings for the safe use of this air compressor are included in this manual.

PC2017 Gasoline Air Compressor

2 Senco® Gasoline Air Compressor Manual 2004

TABLE OF CONTENTS

INTRODUCTION ................................................................................................................ 3

SAFETY ALERT ................................................................................................................ 3

INSPECTION ...................................................................................................................... 3

SAFETY WARNINGS ......................................................................................................4-7

EXPLOSION OR FIRE .........................................................................................................4

BURSTING ...........................................................................................................................5

BREATHING ........................................................................................................................5

BURNS .................................................................................................................................6

FLYING OBJECTS ...............................................................................................................6

MOVING PARTS ..................................................................................................................6

NEGLIGENCE ......................................................................................................................7

AIR COMPRESSOR DAMAGE ............................................................................................7

FEATURES DRAWING ...................................................................................................... 8

FEATURES REVIEW ......................................................................................................... 9

PREPARATION .................................................................................................................10

INITIAL SET-UP..................................................................................................................10

LOCATION .........................................................................................................................10

GASOLINE ENGINE ..........................................................................................................10

OPERATION .................................................................................................................... 11

PRE-START CHECKLIST ..................................................................................................11

START-UP .......................................................................................................................... 11

SHUTDOWN ......................................................................................................................11

MAINTENANCE ............................................................................................................... 11

TROUBLESHOOTING ................................................................................................12-13

SPECIFICATIONS ............................................................................................................ 15

WARRANTY ..................................................................................................................... 16

Senco® Gasoline Air Compressor Manual 2004 3

SAFETY ALERT!

A "DANGER, WARNING or CAUTION" safety warning will be surrounded by a "SAFETY ALERT BOX".

This box is used to designate and emphasize Safety Warnings that must be followed when operating this

air compressor. Accompanying the safety warnings are "Signal Words" which designate the degree or

level of hazard seriousness. The "Signal Words" used in this manual are as follows:

DANGER: Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided

MAY result in minor or moderate injury or damage to the air

compressor.

The symbols set to the left of this paragraph are "Safety Alert Symbols". These

symbols are used to call attention to items or procedures that could be dangerous

to you or other persons using this equipment.

ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT. READ ALL

INSTRUCTIONS IN THIS MANUAL AND ANY INSTRUCTIONS SUPPLIED BY MANUFACTURERS OF

SUPPORTING EQUIPMENT BEFORE OPERATING THIS AIR COMPRESSOR AND ESPECIALLY POINT

OUT THE "SAFETY WARNINGS" TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE

OPERATOR.

INSPECTION

Unbox the air compressor and write in the serial number in the space provided below. Inspect for signs of obvious

or concealed freight damage. Be sure that all damaged parts are replaced and any mechanical problems are

corrected prior to the operation of the air compressor.

SERIAL NUMBER_________________________________

If you have Questions or Comments call SENCO's toll-free Action-line: 1-800-543-4596 or,

e-mail: [email protected].

Please have the following information available for all service calls:

1. Model Number

2. Serial Number

3. Date and Place of Purchase

Senco® Corporation 8485 Broadwell Road, Cincinnati, OH 45244

INTRODUCTION

Congratulations on the purchase of your new Senco® Air Compressor! You can be assured your Senco® Air Compressor

was constructed with the highest level of precision and accuracy. Each component has been rigorously tested by

technicians to ensure the quality, endurance and performance of this air compressor.

This operator's manual was compiled for your beneﬁt. By reading and following the simple safety, installation and

operation, maintenance and troubleshooting steps described in this manual, you will receive years of troublefree

operation from your new Senco® Air Compressor. The contents of this manual are based on the latest product

information available at the time of publication. The manufacturer reserves the right to make changes in price, color,

materials equipment, speciﬁcations or models at any time without notice.

4 Senco® Gasoline Air Compressor Manual 2004

RISK OF

EXPLOSION OR FIRE

POTENTIAL CONSEQUENCE PREVENTION

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

Serious injury or death may occur

from normal sparks in the engine

ignition system or engine exhaust/

mufﬂer.

Injury or death may occur as a

result of improper fueling.

Serious injury may occur if any air

compressor ventilation openings

are restricted, causing the air

compressor to overheat and start

on ﬁre.

Always operate air compressor

in a well ventilated area free of

ﬂammable vapors, combustible

dust, gases or other combustible

materials.

If spraying ﬂammable material,

locate the air compressor at least

20 feet away from the spray

area. (An additional hose may be

required.)

Do not smoke while ﬁlling engine

fuel tank.

Never ﬁll the engine fuel tank

while the engine is running or

hot. Allow the engine to cool two

minutes before refueling.

Do not refuel indoors or in a poorly

ventilated area.

Always refuel slowly to avoid the

possibility of spilled fuel which

may cause a risk of ﬁre.

Do not operate the unit if

gasoline is spilled. Wipe the air

compressor clean and move it

away from the spill. Avoid creating

any ignition until the gasoline has

evaporated.

Do not store the air compressor

near an open ﬂame or any

equipment such as a stove,

furnace water heater, etc. which

utilizes a pilot light or sparking

device.

A spark arrester must be added

to the mufﬂer of this engine if it is

to be used on any forest covered,

brush covered or grass covered

unimproved land. The arrester

must be maintained in effective

working order by the operator.

Never place objects against or on

top of air compressor. Operate

air compressor at least 12 inches

away from any wall or obstruction

that would restrict proper

ventilation.

HAZARD

Senco® Gasoline Air Compressor Manual 2004 5

POTENTIAL CONSEQUENCE PREVENTION

Serious injury or death may occur

from an air tank explosion if air

tanks are not properly maintained.

Serious injury may occur from

an air compressor malfunction or

exploding accessories if incorrect

system components, attachments

or accessories are used.

Drain air tank daily or after each

use to prevent moisture buildup in

the air tank.

If air tank develops a leak, replace

the air tank immediately. Never

repair, weld or make modiﬁcations

to the air tank or its attachments.

Use only genuine Senco® repair

parts for your air compressor.

Never make adjustments to the

factory set pressures.

Never exceed manufacturers

maximum allowable pressure

rating of attachments.

Because of extreme heat, do

not use plastic pipe or lead tin

soldered joints for a discharge

line.

Never use air compressor to

inﬂate small, low pressure objects

such as toys.

RISK OF

BURSTING

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

Never inhale air from the air

compressor either directly or from a

breathing device connected to the

air compressor.

This air compressor was designed

for outdoor use. Never operate

this air compressor in an enclosed

area. Always make certain there is

adequate ventilation (fresh outside

air) for breathing and combustion.

This will prevent the buildup of

dangerous carbon monoxide gases.

Beware of poorly ventilated areas,

or areas with exhaust fans which

can cause poor air exchange.

Operate air compressor only in

a well ventilated area. Follow all

safety instructions provided with the

materials you are spraying. Use of

a respirator may be required when

working with some materials.

Serious injury or death could occur

from inhaling compressed air. The

air stream may contain carbon

monoxide, toxic vapors or solid

particles.

Serious injury or death may occur

from inhaling engine exhaust.

Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, etc.

contain harmful vapors and

poisons.

RISK TO

BREATHING

HAZARD

6 Senco® Gasoline Air Compressor Manual 2004

POTENTIAL CONSEQUENCE PREVENTION

RISK

OF BURNS

RISK

OF FLYING OBJECTS

Serious injury could occur

from touching exposed metal

parts. These areas can remain

hot for some time after the air

compressor is shutdown.

Soft tissue damage can occur

from the compressed air stream.

Serious injury can occur from

loose debris being propelled at a

high speed from the compressed

air stream.

Never allow any part of your body

or other materials to make contact

with any exposed metal parts on

the air compressor.

Never allow any part of your body

to contact the engine mufﬂer or

adjacent areas.

Always wear OSHA required "Z87"

safety glasses to shield the eyes from

ﬂying debris.

Never point the air stream at any part

of your body, anyone else or animals.

Never leave pressurized air

compressor unattended. Shut off

air compressor and relieve pressure

before attempting maintenance,

attaching tools or accessories.

Always maintain a safe distance from

people and animals while operating the

air compressor.

Do not move the air compressor while

air tank is under pressure. Do not

attempt to move the air compressor by

pulling on the hose.

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

RISK FROM

MOVING PARTS Risk of bodily injury from moving

parts. This air compressor cycles

automatically when the pressure

switch is in the "On/Auto" position.

Before performing maintenance,

always turn off air compressor.

Bleed pressure from the air hose

and disconnect spark plug wire

to prevent engine from starting

unexpectedly. All repairs to the air

compressor should be made by an

Authorized Service person.

Do not operate without protective

covers/guards. Replace damaged

covers/guards before using the air

compressor.

HAZARD

Senco® Gasoline Air Compressor Manual 2004 7

HAZARD POTENTIAL CONSEQUENCE PREVENTION

RISK FROM

NEGLIGENCE

RISK

OF AIR COMPRESSOR

DAMAGE

Risk of injury from negligent use.

Risk of major repair.

Never allow children or

adolescents to operate this air

compressor!

Stay alert-watch what you are

doing. Do not operate the air

compressor when fatigued or

under the inﬂuence of alcohol or

drugs.

Know how to stop the air

compressor. Be thoroughly

familiar with controls.

Do not operate air compressor

without an air ﬁlter.

Do not operate air compressor in a

corrosive environment.

Do not incline the air compressor

transversely or longitudinally more

than 10°.

Ensure the oil level is above the

minimum notch and below the

maximum notch on the dipstick.

If low, add Senco® part number

PC0344 compressor pump oil.

Always operate the air compressor

in a stable, secure position to

prevent air compressor from

falling.

Follow all maintenance

instructions listed in this manual.

! SAVE THESE INSTRUCTIONS !

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

8 Senco® Gasoline Air Compressor Manual 2004

PC2017 GASOLINE AIR COMPRESSOR FEATURES

PDAC046-062304-DLG

Senco® Gasoline Air Compressor Manual 2004 9

AIR INTAKE FILTER: This ﬁlter

is designed to clean air coming

into the pump. To ensure the

pump continually receives a

clean, cool, dry air supply this

ﬁlter must always be clean and

ventilation opening free from

obstructions. Replace ﬁlter when

necessary.

AIR COMPRESSOR PUMP: To

compress air, the pistons move

up and down in the cylinders.

On the downstroke, air is drawn

in through the air intake valves

while the exhaust valves remain

closed. On the upstroke, air is

compressed, the intake valves

close and compressed air is

forced out through the exhaust

valves, into the discharge line,

through the pilot valve and into

the air tank.

PILOT VALVE: When the toggle

is in the upright position, all air

from the air compressor is vented

through the discharge mufﬂer.

This gives an easy start feature.

For normal operation, the toggle

is in the 90° position.

SAFETY RELIEF VALVE:

This valve is designed to

prevent system failures by

relieving pressure from the

system when the compressed

air reaches a predetermined

level. The valve is preset by

the manufacturer and must

not be modiﬁed in any way.

To verify the valve is working

properly, pull on the ring. Air pres-

sure should escape. When the

ring is released, it will reseat.

AIR TANK DRAIN VALVE:

The drain valve is used to

remove moisture from the

air tank(s) after the air com-

pressor is shut off. NEVER

attempt to open the drain

valve when more than 10

PSI of air pressure is in the

air tank! To open the drain

valve, turn the knob counter-

clockwise.

AIR TANK PRESSURE

GAUGE: The air tank

pressure gauge indicates the

reserve air pressure in the air

tank (s).

PRESSURE REGULATOR:

The air pressure coming from

the air tank is controlled by the

regulator knob. Turn the pres-

sure regulation knob clockwise

to increase discharge pres-

sure, and counterclockwise

to decrease discharge pres-

sure.

OUTLET PRESSURE

GAUGE: The outlet pressure

gauge indicates the air pres-

sure available at the outlet side

of the regulator. This pressure

is controlled by the regulator

and is always less or equal to

the air tank pressure.

OIL SIGHT GLASS: The oil sight

glass will register the amount of

oil in the pump. Ensure the oil

level in the air compressor pump

is adequate. If low, add SAE-30W

non-detergent oil.

PC2017 FEATURES REVIEW

10 Senco® Gasoline Air Compressor Manual 2004

INITIAL SET-UP:

1. Read safety warnings before setting-up air compressor.

2. Ensure the oil level is above the minimum notch and below the maximum notch on the dipstick. If low, add

Senco® part number PC0344 compressor pump oil.

LOCATION:

CAUTION

In order to avoid damaging the air compressor, do not incline the air compressor transversely

or longitudinally more than 10°.

1. Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation. Do not place

air compressor in an area:

-where there is evidence of oil or gas leaks.

-where ﬂammable gas vapors or materials may be present.

WARNING

Serious injury or death may occur if electrical sparks from motor and pressure switch come in

contact with ﬂammable vapors, combustible dust, gases or other combustible materials.

When using the air compressor for spray painting, place the air compressor as far away

from the work area as possible, using extra air hoses instead of extension cords.

-where air temperatures fall below 32°F or exceed 104°F.

-where extremely dirty air or water could be drawn into the air compressor.

GASOLINE ENGINE:

DANGER

Do not place unit in an area where ﬂammable gas vapors may be present. A spark could

cause an explosion or ﬁre.

DANGER

Do not smoke while fueling!

Do not ﬁll fuel tank while compressor is running or hot. Allow air compressor and engine

to cool down for two minutes before refueling.

Do not ﬁll fuel tank to point of overﬂowing. Allow approximately 1/4" of head space for fuel

expansion.

PREPARATION

WARNING

Always store fuel away from the air compressor while it is running or hot.

WARNING

Do not operate in an enclosed area. Use this product only in well ventilated areas! The

exhaust from the engine contains carbon monoxide, a poisonous, odorless and invisible

gas. Breathing the gas can cause serious injury, illness and possible death.

1. Review "Risk of Fire or Explosion" pg. 4 before fueling.

2. Read the engine manual accompanying this air compressor for correct engine start-up maintenance

procedures.

3. Read and understand the safety labels located on the air compressor.

4. A minimum of 86 octane fuel is recommended for use with this air compressor. Do not mix oil with

gasoline.

5. Use of clean, fresh, lead free gasoline is recommended. Leaded gasoline may be used if lead free is not

available. Do not use gasoline containing methanol or alcohol.

6. Check the engine oil level before starting. (See engine manual.)

7. Fill the fuel tank according to the engine manual instruction.

8. Refer to the engine manual for all necessary maintenance and adjustments.

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