Scherer 2017 Manuel utilisateur
SCHERER
H.P.S.
PROCESSOR
U.S. Patent No. 7,681,384
MODEL #
2017
46994 Mindy Street • Tea, SD 57064-8113 • 605-368-2659 • 800-883-9790 • www.scherercorrugating.com • FAX 605-368-9737
After hours: Bob (605) 201-1926, Jim (605) 940-6356, Jason (605) 941-3458, Lyndon (605) 941-0502
SCHERER
PROCESSOR
U.S. Patent No. 7,681,384
Other Patents Applied For
OPERATOR’S
AND PARTS MANUAL
SCHERER DESIGN
ENGINEERING, INC.
1-800-883-9790
FOREIGN PATENTS APPLIED FOR
Index
Section Page #
Introduction 1
Safety 2-3
Installation 4
Roll Gap Adjustment 5
LubriMist Maintenance 6
Warranty 7
Complete Assembly View 8
Processor Accessory Parts List 9
Bottom Section Diagram 10
Bottom Section Parts List 10A
Top Section Diagram 11
Top Section Parts List 11A
Top Section Diagram 12
Top Section Parts Assemblies 12A
Roller Diagram 13
Roller Parts List 13A
Lubrication System Diagram 14
Lubrication System Parts List 14A
6 Groove Pneumatic Tension Drive System Diagram 15
6 Groove Pneumatic Tension Drive System Parts List 15A
7 Groove Pneumatic Tension Drive System Diagram 16
7 Groove Pneumatic Tension Drive System Parts List 16A
Sentry System Diagram 17
Sentry System Parts List 17A
Pneumatic System Install 18-21
7-Groove Drive Kit Install 22-23
Roll Change Instructions 24
Bearing Removal & Installation 25-28
Common Torque Specifications 29
Maintenance Intervals 30
END OF YEAR MAINTENANCE 31
Sentry Operational Guidelines 32
Sentry Troubleshooting 33
Sentry Installation 34-37
Sentry Operation Notes 38
LubriMist Installation 39-40
Taper Lock Install/Removal 41
Appendix: Taper Locking Hub Installation/Removal
LubriMist Schematic and Cleaning Instructions
Page 1
Introduction
We would like to take this opportunity to thank you and welcome you to the
fine group of Scherer Processor owners. You have selected one of the many
high quality and precision built processors that Scherer Design Engineering
has to offer. Due to the success of the Scherer H.D. and H.P. Processors, we
have developed and manufactured the Scherer H.P.S. Processor. Therefore,
after years of designing and in-field success, Scherer Design Engineering is
proud to offer the 2014 Scherer H.P.S. Processor.
This instruction manual contains specific operating, maintenance, and parts
information to help you obtain the most satisfactory performance from your
processor. This manual describes how to operate, maintain, and repair your
processor.
Proper long-term performance of this equipment is possible only with the
cooperation and attention of adequately trained operators and well informed
maintenance personnel.
The factory carefully assembled, inspected and tested your processor. Before
putting the processor into operation, please read the instruction manual
carefully. Study the correct operating procedures and become familiar with
the operating process and related machinery.
We are always trying to improve our product as much as possible. If you
have any suggestions or concerns about how to make this processor better,
feel free to give us a call at any time, your feedback is always welcomed.
The Scherer Design Engineering Team
Page 2
Safety
Warning: Read and understand all of the following safety messages. Be familiar
with general operating and maintenance instructions. Be sure to lock out the power
supply before performing any maintenance and adjustments. The person
performing the maintenance should be the only one with the ignition key for the
cutter.
General Safety Practices,
Always observe safe operating practices around machinery. Most accidents are the result
of carelessness or negligence. All rotating machinery is potentially dangerous. Guard and
operate rotating machinery as required by applicable laws, regulations and good standard
safety practices.
Before doing any maintenance on engine driven machinery, turn off ignition. Remember,
the person doing the maintenance or adjustment should be the only one with the ignition
key.
Use the proper tools for each maintenance task. Keep hoisting equipment in good
condition and DO NOT stand under objects being hoisted. Keep a clean work area to
ensure workers have good footing.
Inlet/Discharge Opening Hazard
The processor has an inlet and discharge opening. Injury will result if persons or objects
fall into the inlet or discharge. A serious hazard exists if a person places their arm or any
object into the inlet or discharge area of the processor. DO NOT remove protective
guards.
Belt Drive Hazard
Be sure that the belt guards are in place before ever operating the processor.
Rotating Rolls Hazard
The rotating rolls are a severe hazard. The rolls turn at high speeds and operate with a
grinding action that will pull objects between the rolls. Keep all body parts and all objects
out of this area. DO NOT insert any part of your body or any tool into the roller area.
Page 3
Eye Protection
Wear approved safety glasses when working around all equipment. Moving machinery
can throw objects unexpectedly.
Head Protection
Wear an approved hard hat while installing the processor into and out of the machine.
Falling objects or low overhead can cause serious injury.
Hearing Protection
Under normal operating conditions, this machine does not produce hazardous noise.
However, the cutter itself is very noisy when operated at full throttle. Wear approved
hearing protection as needed when working around equipment.
Installation
Before lifting the processor into place in the cutter, ensure that
the latch blocks are snug, and hinge bolts are tight. Always use the
certified lifting chains provided with the processor to lift the processor
in and out of the cutter. Never stand under the processor when it is
lifted overhead.
You can install the processor from the side or from the top. For
ease of installation, remove the cross bar support that is bolted to the
floor and to the discharge chute. Place processor in the cutter. If you
have removed the cross bar support, please install it back into place at
this time.
Slide the processor in the operating position, using the same
clamping system that is in place for the original processor. Ensure the
latch blocks on the processor are tight.
With the processor ahead and secured into the operating position,
you now need to check proper pulley alignment. Do this by laying a
straight edge along the main drive pulley and along the processor
pulleys. If any adjustment needs to be done, please refer to keyless
locking hub torque specifications in the back of this manual.
The roll gap was set at 4 mm and the scale has been marked at
the 4 mm setting. Unless the gap has been changed, the roll adjustment
should not have to be changed until some product has been run through
it.
Install the provided oil mist system that came with your Scherer
H.P.S. Processor. Finally, connect the oil mister to the processor,
ensuring that the coupler is tight.
Page 4
Page 5
Roll Gap Adjustment
Once the processor is installed in the cutter and some product has
been run through it, you may need to adjust the roll gap. To do this,
you will use the adjustment tool provided. Loosen the adjustment
clamp lever on right side adjustment bolt. Rotate the bolt clockwise to
open the gap, and counter-clockwise to close the gap. Return the
adjustment tool to its original position. The adjustment tool is also a
lock for the roll position. You will not be able to adjust the rolls
closer than 1 mm (.040) because of the factory setting of the roll stops
(prevents the rolls from hitting). The processor is not intended to be
run with the slide blocks against the roll stops. When adjusting,
watch pointer move across scale. Use the scale to determine your roll
gap. The Processor was set at the factory to 4mm. When the
adjustment is complete, make sure that the adjustment clamp lever is
hand tightened. After you have a number of hours on your processor
you may need to adjust your rolls together to compensate for wear.
After a number of adjustments, and the pointer moves onto or near the
red marks on scale, the adjustment bolts may become free from tension.
If you still need to close your roll gap further you may have to clean
behind the bearing slide plates and adjust roll stop bolts to allow for
more movement.
Page 6
LubriMist Maintenance
Make sure to maintain an air pressure of 35psi at the LubriMist regulator.
Oil fill is the plug located on the front of the LubriMist reservoir.
Fill with oil until the oil level matches the full mark on the sight glass. DO NOT
OVERFILL!! LUBRIMIST WILL NOT FUNCTION PROPERLY IF IT IS FILLED
ABOVE THE FULL MARK!!
We use Chevron Cetus Hipersyn. It is an ISO 32 100% synthetic oil (equivalent to SAE 10
weight). This is called turbine oil by some manufacturers. It is available from Scherer
Design in gallon and 5 gallon quantities.
In very wet corn conditions, we recommend changing the oil in the bearings every two
weeks and at the end of the season. To change the oil, remove the most convenient
plug and drain. Refill the bearing housing with 3 oz. of fresh oil.
At the end of season, remove all water from regulator and air lines to prevent damage
from freezing.
When removing the kernel processor, disconnect the braided steel hose from the
LubriMist exhaust port and plug the end of the hose to keep dirt out. Also cap off the
LubriMist exhaust port and turn off the air supply to the LubriMist.
THE LUBRIMIST SYSTEM SHOULD NOT BE PRESSURIZED IF THE EXHAUST
PORT IS CAPPED OFF.
Page 7
LIMITED WARRANTY FOR SCHERER H.P.S. KERNEL PROCESSOR
IT IS EXPRESSLY AGREED THAT THE FOLLOWING WARRANTY IS GIVEN BY SCHERER
DESIGN ENGINEERING, INC. IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS,
IMPLIED OR STATUTORY, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION OR LIABILITY ON
OUR PART OF ANY KIND OR NATURE WHATSOEVER.
No representative of ours has any authority to waive, alter, vary or add to the terms hereof without prior
approval in writing, to our customer, signed by an officer of our company. It is expressly agreed that
the entire warranty given to the customer is embodied in this writing; that this writing constitutes the
final expression of the parties’ agreement with respect to warranties; and that it is a complete and
exclusive statement of the terms of the warranty.
We warrant to our customers that all products manufactured by us will be free from any manufacturing
defects at the time of shipment to our customer for a period of one (1) year from the date of shipment.
All warranty claims must be submitted to us within ten days of discovery of defects within the warranty
period, or shall be deemed waived. As to our products that are proven to have been defective at the
time of shipment, and that were not damaged in shipment, the sole and exclusive remedy shall be repair
or replacement of the defective parts or repayment of the proportionate purchase price for such
products or parts, at our option. Replacement parts shall be shipped free of charge f.o.b. from our
factory. This constitutes a full and complete statement of the warranty provided and the product is
otherwise deemed to have been accepted AS IS and with all faults.
This warranty shall not apply to any product which has been subject to operator misuse;
misapplication, neglect (including but not limited to improper maintenance and storage); accident;
improper installation, modification (including but not limited to use of unauthorized parts or
attachments), adjustment, repair or lubrication. Misuse also includes, without implied limitation,
deterioration in the product or part caused by chemical action, wear caused by the presence of abrasive
materials, improper lubrication, and failure to clean the processor area daily and to follow the
lubrication instructions which are provided. Identifiable items manufactured by others but installed in
or affixed to our product are not warranted by us but, bear only those warranties, express or implied,
given by the manufacturer of that item, if any.
Responsibility for proper use, installation, and application of the Scherer H.P.S. Kernel Processor rests
solely with customer and it is expressly agreed between the parties that our liability for any damages
arising out of or related to this transaction, or the use of our product, whether in contract, tort, or based
upon any state or federal claim whatsoever, is exclusively limited to the repair or replacement of the
product, or the parts thereof by us, or to a refund of the proportionate purchase price. We will not be
liable for any other injury, loss, damage or expense, whether direct or consequential, including but not
limited to loss of use, income, profit, production, or increased costs of operation, or spoilage of or
damage to material, arising in connection with the sale, installation, use of, inability to use, or the
replacement of, or late delivery of, our product.
It is also expressly agreed that any cause of action for breach of any warranty must be brought within
one year from the date of the breach. Nothing contained herein shall be deemed to abrogate any legal
rights or defenses the Producer may have relative to this product.
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