
SawnCraftMana‐TeeManual
Page4150301Mana‐TeeManual.docx
Aquicknoteaboutthemanufacturingmethodandmaterial
WehavedesignedthismodeltoutilizeXPSfoamthathasalightweightpaperlaminatedonbothsidesof
it.Theuseofthismaterialversusotheravailableoptionsgivesusmultiplebenefits,includingamore
rigidproductaswellasonethatismoredurablefortheintendedcombat‐flyinguse.
Toprovidethehighest‐qualityedgefinishweutilizeaCNCdrag‐knifethatcutsthefoamusinga
precisionblade.Thebladeisorientedatananglesoyouwillnotethatononesideofyourfoamthecuts
havesmallhashmarksthatextendbeyondthecuts;thisissimplyafunctionofthecutteranddoesnot
affectthedurabilityofthematerial.Asthesemarksarenotnecessarilythenicest‐looking,wehave
orientedthepartssuchthattheywillbehiddenwhenthemodeliscompleted.
Inordertomaintaintheintegrityofthismaterial,caremustbetakentoeithernotgetthefoamwet
(includingpaintingwithwater‐basedpaints),orifthatisnotpossible,coattheentiremodelinoil‐based
polyurethanepriortoflyingtoprotectthefoam.Wehaveflowncountlessflightswithourtestmodels
builtofthismaterialandwithalittlebitofcaretherehavebeennoissues.Wedorecommendeither
tapingtheleadingedgesofthemodelorusingathincoatofFoam‐Tacontheedgeofthefoamto
protecttheexposedpaperfromdelamination.
Ifyouhaveanyquestionsaboutthematerialorourmanufacturingmethodpleasedon’thesitateto
contactusandwe’dbegladtochat!