Sailor VHF 5000 Series Manuel d'instructions
VHF 5000 System
Workshop Manual
For a complete workshop manual for VHF 5000 System includes the following manuals:
B5006COM Operation Manual SB5006 Service Tool
B5022GB0 Operation Manual RT5022 VHF / RT5020 VHF DSC Duplex
VHF 5000 System
1007
How to use this manual
This workshop manual covers the SAILOR VHF 5000 Series. The manual contains all necessary documentation
to maintain, assemble and repair system components that are subject to be repaired according to the supported
service concept. The manual also contains all reference documentation to install, configure and operate a full
VHF 5000 Series system.
General
A VHF 5000 system is built around one of the following transceiver units:
•SAILOR RT5022 VHF DSC, Class A Simplex/Semi-duplex transceiver
•SAILOR RT5020 VHF DSC, Class A Duplex transceiver
The system is described in general terms. No detailed operations of the separate units. But the interconnections,
medias/protocols, supplies, antennas, etc. are described.
Disclaimer:
Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying
documentation is disclaimed by Thrane & Thrane. The information in this manual is provided for information
purposes only, is subject to change without notice and may contain errors or inaccuracies.
Manuals issued by Thrane & Thrane are periodically revised and updated. Anyone relying on this information
should acquire the most current version e.g. from the Thrane & Thrane Extranet at http://extranet.thrane.com.
Thrane & Thrane is not responsible for the content or accuracy of any translations or reproductions, in whole
or in part, of this manual from any other source.
Doc. No.: W5022GB Issue: B/1007
VHF 5000 System
0930
VHF 5000 System
CONTENTS
1 Functional unit description........................................................................................................ 1-1
1.1 The RT5022/RT5020 VHF transceiver ........................................................................................ 1-1
1.1.1 RF Board ....................................................................................................................... 1-2
1.1.2 BB Main Block ............................................................................................................... 1-4
1.1.3 Switch mode power supply ............................................................................................ 1-5
1.2 Interface descriptions .................................................................................................................... 1-6
1.3 The CU5000 remote control unit ................................................................................................... 1-7
1.4 The SB5006 service tool and the LB5007 LAN box ..................................................................... 1-8
2 Maintenance ................................................................................................................................ 2-1
2.1 Preventive maintenance ............................................................................................................... 2-1
2.2 Software updates .......................................................................................................................... 2-1
2.3 Service tool update ....................................................................................................................... 2-1
3 Functional unit workshop service............................................................................................. 3-1
3.1 Necessary test equipment ............................................................................................................ 3-1
3.2 Servicing the RT5022/RT5020 VHF transceiver ........................................................................... 3-1
3.2.1 Software ......................................................................................................................... 3-1
3.2.2 Manuals ......................................................................................................................... 3-3
3.2.3 Service tool .................................................................................................................... 3-3
3.2.4 Service concept – RT502x VHF DSC main unit ............................................................ 3-3
3.2.5 Electrical Interconnection diagram ................................................................................ 3-4
3.2.6 Available spare parts ..................................................................................................... 3-5
3.2.7 Removing/installing the Cover of RT5022/RT5020 ....................................................... 3-6
3.2.8 Removing/installing the Base Control Unit from Base Unit ........................................... 3-7
3.2.9 Removing/installing the Duplex filter from the VHF transceiver unit ............................. 3-8
3.2.10 Removing/installing the SMPS from the VHF transceiver unit. ..................................... 3-9
3.2.11 Removing/installing the BB module from the VHF transceiver unit. .............................. 3-16
3.2.12 Removing/installing the RF module of the VHF transceiver unit. .................................. 3-18
3.2.13 Removing/installing the PA module of the VHF transceiver unit ................................... 3-20
3.2.14 Removing/installing the internal loudspeaker of the VHF .............................................. 3-22
3.2.15 Detailed fault finding ...................................................................................................... 3-23
3.3 Servicing the HS5001 transceiver handset ................................................................................... 3-42
3.3.1 Manuals ......................................................................................................................... 3-42
3.3.2 Service concept – HS5001 tranceiver handset ............................................................. 3-42
3.3.3 Mechanical assembly and disassembly......................................................................... 3-43
3.3.4 Fault Finding (HS5001).................................................................................................. 3-46
3.4 Servicing the CU5000 remote control unit .................................................................................... 3-46
3.4.1 Software ......................................................................................................................... 3-46
3.4.2 Manuals ......................................................................................................................... 3-46
3.4.3 Service tool .................................................................................................................... 3-46
3.4.4 Service concept – CU5000 Semi-functional Control Unit .............................................. 3-46
3.4.5 Fault Identifying tests (CU5000) .................................................................................... 3-47
3.5 Servicing the SB5006 service tool and LB5007 LAN box ............................................................. 3-49
3.5.1 Software ......................................................................................................................... 3-49
3.5.2 Manuals ......................................................................................................................... 3-49
3.5.3 Service concept ............................................................................................................. 3-49
3.5.4 Fault identifying tests (LB5007/SB5006) ....................................................................... 3-49
3.5.5 Common user faults....................................................................................................... 3-51
3.6 Servicing the AP4365/AP5065 Alarm Panel ................................................................................. 3-52
3.7 Servicing the Matrix Printer ........................................................................................................... 3-52
3.7.1 Fault identifying tests (Printer) ....................................................................................... 3-52
4 Feature sales ............................................................................................................................... 4-1
4.1 How to get the license key ............................................................................................................ 4-1
4.2 Available features ......................................................................................................................... 4-1
4.2.1 Scrambler ...................................................................................................................... 4-1
1007
VHF 5000 System
5 Installation ................................................................................................................................... 5-1
5.1 Mounting possibilities .................................................................................................................... 5-1
5.2 Compass safe distance................................................................................................................. 5-5
5.3 Interface connections .................................................................................................................... 5-6
5.3.1 System block diagram with connection box and 2 x extension box............................... 5-7
5.2 Special installations ...................................................................................................................... 5-8
5.2.1 Flush mounting with Retrofit .......................................................................................... 5-8
5.2.2 Installing the Oki Microline Printer ................................................................................. 5-8
5.2.3 Installing other printers .................................................................................................. 5-8
5.2.4 Acquiring a printer server .............................................................................................. 5-8
5.2.5 Connecting the LB5007 LAN box .................................................................................. 5-11
5.2.6 Multiple unit equipment .................................................................................................. 5-11
5.2.7 External speakers for the transceiver or remote CU positions ...................................... 5-11
1007
VHF 5000 System Functional unit description
1-1
0608
1 Functional unit description
This chapter will – in general terms - describe each of the functional units in a VHF 5000 series system.
1.1 The RT5022/RT5020 VHF transceiver
Should include short description of the default handset used.
Key/Display
SMPS
BB - Section
10-32V DC
TX Signal
RX Signal
I/O Control
RF - Section
39013A
Simplified
Blockdiagram
Non func. Handset
Semi func. Handset
Rx/Tx
Antenna
DSC
Antenna
Option
The VHF radio is a transceiver which means it consists of a transmitter and a receiver.
The radio has four main blocks
SMPS
Built-in Switch Mode Power Supply, which converts the input battery voltage to internal supplies for the radio.
It also separates the battery potential from the radio.
MKD
Keyboard and Display unit. All controls and indicators are placed on this unit.
BB
The Base Band unit controls all the functions of the radio.
RF
This unit is the basic radio module with receivers for voice and DSC communication as well as a transmitter and
synthesizers for channel settings.
Functional unit description VHF 5000 System
1-2
0608
1.1.1 RF Board
Pwr
det.
Pwr
regulator
Tx
1/25
Watt
Tx AF from
DSP
Synth.
Control
TX Lock
Det.
Buffer
VCO
PLL
Sw
PA
LP
8 V
TX
RX/TX
SW
Rx
Telephony
RX/TX
Rx AF to
DSP
2. IF System IC
2. Mixer IF AMP
Ceramic filters
Limiter 450KHz
Filter
45 MHz
IF1
AMP
IF1
lexer
Dip-
Mix
First
BP LNA BP
LO1
201.025 -
207.025 MHz
Buffer
VCO
PLL
44.55MHz
Tripler
LO2
44.55
MHz
Synth.
Control
RX Lock
Det.
TCXO
14.85MHz
VCO
PLL
Buffer
Dubler
29.7MHz
29.7MHz
LO2
1LO 126.375
MHz
DSC
Antenna
BP LNA BP
First
Mix.
3dB
Att.
IF1
AMP
IF1Filter
30.15MHz
2. IF System IC
2. Mixer IF AMP
Ceramic filters
Limiter 450KHz
DSC
AF
to
DSP
Rx
DSC
40342
RF
Board
VHF 5000 System Functional unit description
1-3
0608
The module is connected to two antennas. One for voice communications and one for DSC reception only.
Transmitter
The AF signal from the base band module is led directly as modulation signal to the transmitter VCO. This signal
is amplified in the power amplifier and led to the antenna through the RX/TX antenna shift relay.
Receivers
The DSC receiver is dedicated to listen to all communication on channel 70 independent of the main receiver.
The main receiver is listening on the channel selected by the user.
Both receivers are designed in the same way as a super heterodyne. In front it has a sturdy 1st mixer ensuring
good intermodulation and blocking immunity. The IF section is with no adjustable coils. In fact the receiver has
no adjustment at all.
The 2nd mixer and 2nd IF section ensures good selectivity. The IF frequency of 450 kHz is filtered and
demodulated to AF signal which is led to the Base Band for further handling.
Synthesizers
There are three synthesizer sections. One for each receiver and one for the transmitter.
The synthesizers are designed of the Phase Locked Loop principle and they are all locked to a temperature
stabilized reference frequency of 14.85 MHz.
Duplex
In duplex version the receivers and the transmitter are working simultaneously. The main receiver and the
transmitter frequency is separated by 4.6 MHz. Through a duplex relay the transmitter and the main receiver
is connected to a duplex filter ensuring good duplex performance.
This module is adjusted in full at the factory and should not be adjusted again.
Functional unit description VHF 5000 System
1-4
1007
1.1.2 BB Main Block
Duplex
filter
Duplex
relay
Base Band
SMPS
Backup Memory & RTC
40376A
1.26V Reg. 1.26V
3.3V
3.3V
8V Reg.
8V
12.5V
5V
5V Reg.
12.5V
Supply for BB
3.3V Reg.
8V Reg.
11V Reg.
12V
11V
8V
3.3V
Supply for RF
Rx_AF
DSC_AF
Tx_AF
CODEC
Transmitter
Synth.
Control/Tx Control
SPI
MCBSP
SPI
UART SPI
CODEC
DSP
Ant. Relay
Rx/Tx Shift
VHF
Receiver
SPI
Power/
Detect.
DSC
Receiver
Synth. Control
SPI
Synth. Control
Flash
Memory
SRAM
Memory
Temp
RTC
SPI
UART'S
MCU
Options
SPARC
MCBSP
Speaker
Internal
Handset
RS485
SDRAM
Super cap
Alarm
LAN
MIC.
CU
Earpice
Control
Speaker
GPS
VDR
MIC.
Earpice
Handset
Ptt/Hook on/off
AUX 1-2, DSC call, DSC alarm
NMEA
Keyboard
Display
10-32V
RX/TX
DSC
Speaker
Line out
Simplex/duplex
on/off
Baseband module
Ce manuel convient aux modèles suivants
2
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