Saab V4 Manuel utilisateur

Nov.

973

FOREWORD

This Service Manual has been

compiled

for

the

use

service shops as an aid

ser-

vice

and

repair

work

which, we

hope,

will enable all

concerned

thorough

and

successful

job.

The

recommendations

and

directions

contained

this

Manual are

based

experience

gained

date. As fresh

experience

becomes

available,

the

relevant

information

will be passed

Saab general agents

and

authorized

service

shops

the

form

"Service

Informations"

(SI). Service

Informations

should be

filed in a special binder.

Altered

and

new pages

for

the

loose leaf

edition

the

Service Manual will also be

sent

General Agents,

authorized

service shops,

and

others

our

mailing list.

Note!

reprints

the

manual

only

altered

pages

become

new dates. This

means

that

different

dates

occur

the

manual,

but

all pages

are

up-to-date.

the

Spare

Parts Catalogue,

the

Service Manual

arranged in sections according

the

same

system

as used in

the

Repair Catalogue issued by

the

Swedish

Automo-

bile Servicing

and

Retailing

Employers'

Association.

Each

section

begins

with

a brief design

description

followed

detailed descriptions

the

service

work

relevant

that

section.

Technical

data

such as dimensions, tolerances,

tightening

torques,

etc.

are

listed

Group

SAAB-SCANlA AKTIEBOLAG

Saab Car Division

NYKOPJNG

SWEDEN

April

1975

GROUP 0 SPECIFICATIONS, TROUBLE SHOOTING

010

General

020

Specifications

030

Trouble

Shooting

GROUP1

100

101

102

110

120

130

141

TOOLS, SERVICE,

MAINTENANCE

General

hints

Special

tools

Various

tools

Service inspections

Lubrication

Washing

and

polishing

Underbody-

and

rustpreventing

treatment

GROUP 2 ENGINE

200 Description

201

Removal

and

installation

engine

body

Engine

body

0 Removal

and

installation

211

Cylinder

head

214 Valve

mechanism

215 Transmission

216

Crank

mechanism

217

Oil

pan

Lubricating system

221

Oil

pump

222 Oil filter

fuel

system

231

Carburetor.

Deceleration

valve,

USA

cars

232 Air

cleaner

USA

cars

233

fuel

pump

234 Fuel

tank

with fittings

and

fuel lines

Inlet

and

exhaust

system

251 Induction

manifold

252 Exhaust system

Cooling

system

Radiator

with

connections

262

Water

pump,

fan

and

thermostat

Sundries

Jan.

1972

342 Distributor

344

Spark

plugs

346

Suppression

interference

351

Lighting

Eledric

equipment

Other

361

Direction

indicators

362 Horns

363 Windshield wipers,

headlight

w1pers

and

-washers

364 Electrical

controls

and

switches

371

Wiring

and

fuses

GROUP 4 TRANSMISSION

400 Description

411

Clutch

412 Clutch

operation

Gear

box

470 Removal

and

installation

Gear

box

471

Disassembly

and

Reassembly

473 Differential

and

pinion -ring

gear

475 Universal ioints

and

shafts

GROUP 5 BRAKES

500 Description

Brake

shoes

with drums, discs

and

linings

511

Brake

shoes

512

Replacement

brake

linings

515 Brake

drums

516 Brake discs

517 Friction

pads

Hydraulic

footbrake

system

520

Overhaul,

brake

fluid

521

Master

cylinder

522 Brake lines

523

Wheel

cylinders

524 Brake

operation

SAAB

Steering,

column shift

gear

641

Steering

wheel

and

column shift

gear

642

Steering

gear

643 Tie-rod

endi

GROUP 7 SUSPENSION, WHEELS

700 Description

Suspension

731 Coil-s-pring suspension,

front

732 Coil-spring

suspension,

rear

Shock

absorbers,

Stabilizer

Shock

absorbers

762

Stabilizer

Wheels

and

hubs

771

Wheels

772 Tires

774 Hubs

GROUP 8 BODY

800 Description

810 Body

assembly

820

Hood,

front

panel

and

fenders

830 Doors

and

lids

843

Glass

850 Upholstery

and

interior fitments

860 Bumpers

890 Body finishing

GROUP 9 INSTRUMENTS, ACCESSORIES,

HEATING

SYSTEM

900 Description

911 Instruments

920 Accessories,

mecanical

930 Accessories, electrical

941

Fresh

air

heater

952

Towhook

assembly

Jan.

1972

~...:1

Okt.

1969

CONTENTS

010

General

020 Specifications

030 Trouble shooting

SPECIFICATIONS 0

TROUBLE

SHOOTING

SAAB

(SAAB STATION

WAGON)

SAAB

(SAAB 2 DOOR

SEDAN)

SAAB

MONTE

CARLO

s 2957

Nov.

1970

010-1

The

illustrations

below

show

the

locations

the

chassis

and

engine

numbers.

ensure

correct

identification

the

case

particular

car

engine,

these

numbers,

together

with

the

mileage,

must

always

quoted

warranty

claims,

etc.

service

engine

fitted

in a

car,

the

number

the

original

engine

must,

without

fail,

stamped

the

appropriate

place.

This

the

utmost

importance

customs

difficulties

are

avoided

the

event

that

the

car

subsequently

used in a

country

other

than

that

registration.

as 1

from

model

1972,

the

chassis

number

consists

elev"

digits.

Explanation

the

digits

shown

the

fol-

lowing

example:

96 72 2 000

001

Cartype

Year

model

Place

manufacture

2 = T

rollhi:ittan

3==Arlov

6 =

Nystad

(Finland)

Serial

number.

model

year

begins

with

f0 001.

numbers

Cars

made in

Trollhattan

Monte Carlo 1967

1968

Saab

95 1967

1968

1969

1970

1971

1972

1973

1974

1975

1976

420001 -458526

470001 -507018

42001 50197

52001 -62059

65001 -74968

80001 -88371

95095001-95102180

95722000001 -95722008232

95732000001 -95732007767

95742000001 -95742006620

95752000001 95752002048

95763000001 -

Saab

96 1967

1968

1969

1970

1971

1972

1973

1974

1975

1976

Cars

made

Arlov

Saab

95 1975

1976

Saab

96 1976

420001 -458526

470001 -507018

520001 552859

560001 -592844

96600001-96627413

96722000001 -96722021567

96732000001 -96732023028

96742000001

-96742017275

96752000001 -96752015165

96762000001 -

95753000001 -95753003018

95763000001 -

96763000001

Cars

made in Nystad (Finland)

Saab

95 1970 50600001 -50600838

1971 51600001 -51601165

1972 95726000001

-95726000119

1973 95736000001 -95736000185

1974

95746000001-95746000165

1975 95756000001 -95756000281

1976 95766000001 -

Saab

96 1970 60600001 60601540

1971 61600001 -61602639

1972 96726000001 96726006009

1973 96736000001 -96736008344

1974 96746000001 -96746005605

1975 96756000001 96756007419

1976 96766000001

Oct.

1975

LOCATION OF CHASSIS NUMBER AND PAINT COLOR

CODE SIGNS, USA-CARS FROM MODEL

1969

Chassis

number

sign

Paint

color

code sign

Engine

number

Gearbox

number

The

type

designations are

for

the

Saab V4 pas-

senger car and

for

the

Saab

station

wagon.

Oct.

1975

Color

code

and

chassis

number

signs

Chassis

number

im-

printed

car

body

010-3

SPECIFICATIONS,

UBLE

SHOOTING

I 1

Overall

length, including bumpers

(approx.}

Overall

width

Overall

height, unladen (approx.)

Ground

clearance

people

front)

(approx.)

Track,

front

and

rear

Wheelbase

....

Turning radius I

approx.)

Empty

weight,

incl.

fuel,

coolant,

tools

and spare wheel

Total

weight,

incl. permissible

passengers and

luggage

Weight

distribution:

Empty

Fully laden, incl. passengers

and

luggage

Number

seats

Available

load

luggage

space

area

with

driver

+ 4 passengers

area

with

driver

+1 passenger

Trunk

height

.....

010-4

SAAB 95

ft. 0 in.

4270

mm}

5 ft. 2 in.

(1580

mm)

4ft.

in.

(1470 mm)

5.1

1n.

(130

mm)

4 ft. 0 in.

(1220 mm)

8 ft. 2 in.

(2498

mm)

ft. 5 1n.

(5.3

2080 lb.

approx.

(945

kg)

3370 lb.

(1530 kg)

front

57%

front

44%

cu.

ft.

11.1

m3}

SAAB 96

13 ft. 8 in.

(4170

mm)

5 ft. 2 in.

(1580

mm)

4 ft.

in.

(1475

mm}

5.1

In.

\130

mm}

4 ft. 0 in.

(1220

mm}

8 ft. 2 in.

(2498

mm)

ft. 5 in.

(5.3

1940 lb.

(880

kg)

2880 lb.

(1300

kg)

front

62%

front

cu. f.t

10.37

m3)

MONTE

CARlO

13 ft. 8 in.

(4170

mm)

ft.

2 in.

(1580 mm)

4 ft.

in.

(1475

mm)

5.1

in.

(130

mm)

ft.

0 in.

(1220 mm)

8 ft. 2 in.

(2498 mm)

ft. 5 1n.

(5.3

2000 lb.

(910

kg)

2880 lb.

(1300

kg)

front

2+2

cu.

ft.

(0.37

m3)

39.4 x 37.4 in.

39.4

x 37.4 in. 39.4 x 37.4 in.

(1000 x

950

mm)

(1000 x

950

mm)

(1000 x

950

mm)

x 37.4 in.

(1600 x

950

mm)

31.4in.

(800

mm)

18.1 in.

(460

mm)

18.1 in.

(460

mm)

Oct.

1975

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